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The Cam Timer: A Program Cut Into Discs
Youblob (generated from this blueprint's notebook) · CC0
Martin

Imeundwa na

Martin

27. Septemba 2026NO
31
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The Cam Timer: A Program Cut Into Discs

Before microcontrollers, a washing machine, a dishwasher, a traffic light or an industrial process followed its sequence by turning a shaft of cam discs past a row of switches. A slow synchronous motor turns the stack once per program; each disc switches one function on while its raised arc passes; the dial on the front is simply the end of the shaft, and turning it by hand skips the program forward. Everything about the program lives in the geometry: time is angle, and each function is an arc. This rung turns a washing program into cam arcs, draws the cams, and builds a four-cam timer from printed discs and microswitches that switches four lamps in sequence.
Mwanzo
About 4 hours

Maagizo

1

From program to cam arcs

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2

One turn of the cam shaft

Eneo la Kazi la Blockly

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3

How a cam moves its follower

Each disc of a cam timer is a plate cam lifting a switch lever. The embedded blueprint shows how the cam's profile sets the follower's motion.
4

Build a four-cam timer

From the notebook's arcs, draw four discs 50 mm across with raised arcs 3 mm high where each function is on. Print them in PETG with a flat on their bore and stack them on an 8 mm steel shaft, with the zero marks lined up. Turn the shaft with a slow geared DC motor — for a quick demonstration, one turn every minute or two instead of a real program's hour. Mount four lever microswitches on a plywood rail so each lever rides on one disc, and wire each through an LED and resistor from the supply. Run it: the LEDs play the program in order. Turn the shaft by hand to jump to any step, as the dial of a washing machine does. Change one disc and the program changes.

Vifaa kwa hatua hii:

Fimbo ya chuma ghafiFimbo ya chuma ghafi1 kipande
Mota ya DC yenye giaMota ya DC yenye gia1 kipande
Kibonyezo kidogo (kinachoendeshwa kwa mkono wa kibao)Kibonyezo kidogo (kinachoendeshwa kwa mkono wa kibao)4 vipande
LED ya mm 5LED ya mm 54 vipande
Kizuia-mkondo cha ohm 330Kizuia-mkondo cha ohm 3304 vipande
Bati la mbao za kubandikaBati la mbao za kubandika1 kipande
Nyaya za KuunganishaNyaya za Kuunganisha1 kipande

Zana zinazohitajika:

Printa ya 3D ya nyuzi (FDM)Printa ya 3D ya nyuzi (FDM)
Uzi wa PETGUzi wa PETG
Chanzo cha nishati ya mkondo wa moja kwa mojaChanzo cha nishati ya mkondo wa moja kwa moja
Kekee cha BetriKekee cha Betri
Chuma cha kulehemiaChuma cha kulehemia
Kipima-unene cha dijitali cha inchi 6Kipima-unene cha dijitali cha inchi 6
5

A cam timer stuck on one step

Program timer faults.

Flow

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6

Context and honest limits

Motor-driven cam timers ran washing machines, dishwashers, traffic signals and process plants for most of the twentieth century, until microcontrollers replaced them from the 1980s onward — keeping the same sequences. **Honest limits.** A pure cam timer knows only time: a real washing machine timer also waits for the tub to fill or drain before it moves on, using the level switch to stop the timer motor. The printed demonstration runs fast; a real timer makes one turn per program.

Vifaa

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Zana Zinazohitajika

6

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