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Metal Oxide Varistor: Zinc Oxide with 0.5 % Barium Oxide, Bismuth Oxide Paste Fired On (Masuyama 1972, Ex. 5)
Ed

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Ed

28. Oktoba 2026FI
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Metal Oxide Varistor: Zinc Oxide with 0.5 % Barium Oxide, Bismuth Oxide Paste Fired On (Masuyama 1972, Ex. 5)

A varistor with bismuth oxide fired on from a paste instead of mixed in: 99.5 % zinc oxide with 0.5 % barium oxide by moles, sintered at 1350 °C, coated with bismuth oxide paste and fired at 800 °C. The disc measured a C-value of 105 at 1 mA and a nonlinearity exponent n of 20.2. Source: T. Masuyama, M. Matsuoka and T. Nishi (Matsushita), US 3,663,458 (1972), Example 5. Unknown: how the aluminium is sprayed on, what the silver paint is, and how strong the epoxy solution of the paste is. The 10 g batch is our arithmetic. Picture: the patent's drawing.
Juu
2 days

Maagizo

1

Weigh 99.5 : 0.5 and wet-mill 5 hours

Mix zinc oxide and barium oxide 99.5 : 0.5 by moles. Ours, for 10 g: 9.906 g zinc oxide and 0.094 g barium oxide (our arithmetic). Mill wet for 5 hours, then dry, as in Example 1. Unknown: the milling liquid.

Vifaa kwa hatua hii:

Poda ya oksidi ya zinkiPoda ya oksidi ya zinki9.906 g
Oksidi ya bariamuOksidi ya bariamu0.094 g

Zana zinazohitajika:

Mizani ya mizani-mbiliMizani ya mizani-mbili
Kinu cha mipira ya chumaKinu cha mipira ya chuma
Tanuri la kukaushiaTanuri la kukaushia
2

Press discs 13 mm by 2.5 mm

Press discs 13 mm across and 2.5 mm thick at 340 kg/cm², as in Example 1.

Zana zinazohitajika:

Mashine ya kubana ya haidrolikiMashine ya kubana ya haidroliki
Kalibu ya kubana diskiKalibu ya kubana diski
Kalipa ya VernierKalipa ya Vernier
3

Sinter 1 hour at 1350 °C and furnace-cool

As in Example 2: sinter in air at 1350 °C for 1 hour and let the discs cool in the furnace.

Zana zinazohitajika:

Tanuri ya muffleTanuri ya muffle
4

Lap both faces

Lap both faces with silicon carbide abrasive. Example 5 gives no thickness.

Zana zinazohitajika:

Chembechembe za kabidi ya silikoniChembechembe za kabidi ya silikoni
Kalipa ya VernierKalipa ya Vernier
5

Coat with bismuth oxide paste and fire at 800 °C

Coat both lapped faces with a paste of 50 % by weight bismuth oxide in a solution of epoxy resin in butyl alcohol, and fire it in air at 800 °C for 30 minutes. The bismuth oxide diffuses into the zinc oxide. Not given: how much paste, or the strength of the epoxy solution.

Vifaa kwa hatua hii:

Oksidi ya bismuthiOksidi ya bismuthi1 as required

Zana zinazohitajika:

Utomvu wa epoksiUtomvu wa epoksi
n-Butanoln-Butanol
Tanuri ya muffleTanuri ya muffle
6

Spray aluminium electrodes and attach leads

Spray a metallised film of aluminium on both faces. Attach a lead wire to each with conductive silver paint, as in Example 1. Unknown: the spraying method and the paint.

Vifaa kwa hatua hii:

Kitalu cha aluminiKitalu cha alumini1 as required
Rangi ya fedha inayopitisha umemeRangi ya fedha inayopitisha umeme1 as required
Waya wa ShabaWaya wa Shaba2 vipande

Zana zinazohitajika:

Njia isiyojulikana ya kunyunyizia chumaNjia isiyojulikana ya kunyunyizia chuma
Kalipa ya VernierKalipa ya Vernier

Vifaa

6

Zana Zinazohitajika

11

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