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The CD Optical Pickup
Penny

작성자

Penny

30. 8월 2026DK
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The CD Optical Pickup

Philips and Sony shipped the compact disc in 1982, and the pickup inside it is the direct descendant of the laser diode in the previous batch. An AlGaAs diode at 780 nanometres, a lens of numerical aperture 0.45, and a spot about two micrometres across scanning a spiral of pits 1.6 micrometres apart. Nothing touches the disc. Two things about it are cleverer than they look. First, a pit is not read as a shadow. It is a quarter of a wavelength deep INSIDE the polycarbonate, so when the spot straddles a pit edge, half the beam travels an extra half wavelength, and the two halves cancel on the way back. The disc is an interferometer, and the read signal is a destructive interference null. Second, the lens has to stay within about a micrometre of focus while the disc wobbles axially by hundreds of micrometres. It does that by measuring its own error: a cylindrical lens in the return path makes the spot on a four-quadrant detector an ellipse whose orientation FLIPS through focus, so the difference of the diagonal sums is a signed error signal. That S-shaped curve drives a voice-coil servo — the same actuator as blueprint 6, doing the same job in a different axis. MEASURABLE, AND PARTLY BUILDABLE. A salvaged pickup plus the laser-diode driver from the previous batch puts the focus-error S-curve on a scope. And the classic measurement needs no pickup at all: a compact disc is a reflection grating with a 1.6 micrometre pitch, so a laser pointer and a ruler measure the track spacing to within a few percent.
고급
5 hours

안내

1

Measure the track pitch with a laser and a ruler

This is the best five minutes in the batch and it needs no pickup at all. A CD's spiral is a reflection diffraction grating. Shine the laser pointer at the data side at near-normal incidence and catch the reflection on a card a measured distance away, with a hole in the card for the beam to pass through. You will see the specular spot plus first-order spots either side. Measure the distance L from disc to card and the separation of the first orders. Then `pitch = lambda / sin(theta)`, where `tan(theta)` is half the separation over L. With a 650 nm pointer you should land near 1.6 micrometres. Repeat with a DVD. The orders spread much wider, because the pitch is 0.74 micrometres. You have just measured the entire generational difference between the two formats with a pointer and a ruler.

이 단계의 재료:

Compact DiscCompact Disc2
Card StockCard Stock1

필요한 도구:

Laser PointerLaser Pointer
Laser Safety GlassesLaser Safety Glasses
Steel RuleSteel Rule
Digital Caliper 6-InchDigital Caliper 6-Inch
2

Build the quadrant front end

Salvage a pickup from a dead CD player and identify the flexible cable's pinout from the part number, or use a discrete four-quadrant photodiode. Build one transimpedance amplifier PER SEGMENT — this is the circuit from the avalanche-photodiode blueprint, repeated six times. Do NOT tie photodiodes together to sum their currents. It saves parts and adds all their capacitances at the summing node, which destroys the RF bandwidth. Sum and difference are taken AFTER the transimpedance stage, always. The RF amplifiers need several megahertz and so run at low transimpedance; the focus and tracking amplifiers need only tens of kilohertz, so they run at high transimpedance and are much quieter. Two different jobs from one detector. Drive the pickup's laser diode from the constant-current driver of the previous batch, at the datasheet current and no more. These diodes are cheap to kill.

KiCanvas 뷰어 로딩 중...

전문 PCB 디자인 뷰어

이 단계의 재료:

Quadrant PhotodiodeQuadrant Photodiode1
JFET Op-Amp (TL071)JFET Op-Amp (TL071)1
Resistor KitResistor Kit1
Capacitor KitCapacitor Kit1
Laser Diode Module SetLaser Diode Module Set1

필요한 도구:

Breadboard - ClassicBreadboard - Classic
Jumper Wire SetJumper Wire Set
Digital OscilloscopeDigital Oscilloscope
Bench Power Supply (30V/5A)Bench Power Supply (30V/5A)
Laser Safety GlassesLaser Safety Glasses
3

Find the S-curve

Mount a CD on a slow motor and bring the pickup up to it on a stage you can move by a known amount — a micrometer screw gauge, or a screw with a measured pitch. Put the focus error output on the oscilloscope and move the objective slowly through focus. You will get the S-curve: zero far away, rising to a peak, crossing zero sharply AT focus, falling to an opposite peak, and dying away again. Measure two things. The slope through zero, in volts per micrometre — that is the servo's loop gain and it is the number a designer needs. And the capture range, the span over which the signal is monotonic — typically a couple of micrometres. That limited capture range is why a player sweeps the lens through its whole travel when you insert a disc rather than simply closing the loop. Start outside the capture range and the servo sees almost no error and sits there. The sweep is the whirr you hear.

이 단계의 재료:

Compact DiscCompact Disc1

필요한 도구:

Digital OscilloscopeDigital Oscilloscope
Micrometer Screw GaugeMicrometer Screw Gauge
RC Motor (Brushless)RC Motor (Brushless)
Bench Power Supply (30V/5A)Bench Power Supply (30V/5A)
4

Spot size, pit depth, and two ways to track

Jupyter 노트북 불러오는 중…

필요한 도구:

Desktop ComputerDesktop Computer
5

Compendium: the disc that gave up on contact

WHY IT READS THROUGH THE SUBSTRATE. The beam crosses 1.2 mm of polycarbonate before it reaches the reflective layer, and that is deliberate. At the surface the beam is still about 0.8 mm wide, so a scratch there covers a tiny fraction of it and defocuses into irrelevance. The same particle on the data layer would be fatal. A magnetic drive answers contamination by sealing; the CD answers it with a millimetre of plastic. Both are responses to blueprint 1's exponent, and the optical one is why a CD survives handling and a hard disk does not. CONSTANT LINEAR VELOCITY. The disc slows from about 500 rpm inside to about 200 outside so the track passes at a constant 1.2 to 1.4 m/s. That keeps the bit rate constant and the pits the same length everywhere, so no capacity is wasted on inner tracks. It also means seeking requires changing spindle speed, which is why CD access is slow and hard-disk access is not. AGAINST THE LP. The microgroove record is the same object: spinning disc, spiral, transducer on an arm. The stylus touches, so it wears both parts, needs no servo because the groove GUIDES it mechanically, and needs no error correction because noise just sounds like noise. The CD touches nothing and pays with three servos, a channel code and industrial-strength ECC — because a signal read at a distance has no mechanical guide and no graceful degradation. Everything in blueprint 9 exists because of the choice made here.

재료

7

필요 도구

11

CC0 퍼블릭 도메인

이 블루프린트는 CC0로 공개되었습니다. 어떤 목적으로든 자유롭게 복사, 수정, 배포 및 사용할 수 있습니다.

제품 구매를 통해 메이커를 지원하세요. 판매자가 설정한 메이커 커미션 을 받거나, 이 블루프린트의 새로운 반복을 만들어 연결로 포함시킬 수 있습니다.

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