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Ball Bearings: Races, Balls and Cage
Emma

Dicipta oleh

Emma

11. Oktober 2026SE
20
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Ball Bearings: Races, Balls and Cage

A ball bearing has four parts: an outer race, an inner race, the balls that roll between them, and a cage that keeps the balls evenly spaced. Almost all of it is steel, usually 52100 (1.5% chromium, 1% carbon), which can be made very hard and tough by heat treating; 440C stainless is used where rust is a problem. The races are turned from tubing, the balls are cold headed from thick wire, both are hardened, tempered, ground and lapped to an almost mirror finish, and the cage is stamped from thin sheet. Even an inexpensive bearing's balls may be out of round by no more than 25 millionths of an inch; precision bearings allow five millionths.
Lanjutan
Factory process

Arahan

1

Turn the races

Cut the basic shape of both races from steel tubing on automatic lathe-like machines, leaving every dimension slightly oversize: the steel usually warps in heat treatment.

Bahan untuk langkah ini:

Tiub keluli galas (52100)Tiub keluli galas (52100)1 as required

Alatan diperlukan:

Mesin larik automatikMesin larik automatik
2

Harden and temper the races

Heat to about 843 °C (1,550 °F) for up to several hours depending on size, then quench in oil: hard but brittle. Temper at about 149 °C (300 °F) and let cool in air: hard and tough.

Alatan diperlukan:

Relau pengerasan berterusan dengan lindap kejut minyakRelau pengerasan berterusan dengan lindap kejut minyak
Ketuhar sepuh lindapKetuhar sepuh lindap
3

Grind and lap the races

The hardened steel is too hard to cut, so grind almost every surface: the fitting surfaces round, the sides flat. Grind the ball track, then lap it for several hours with a very fine abrasive slurry to an almost mirror finish.

Alatan diperlukan:

Mesin pencanai gelang galasMesin pencanai gelang galas
Mesin pelelas laluanMesin pelelas laluan
Sebatian pelelasSebatian pelelas
4

Cold head the balls

Feed thick wire from a roll into a machine that cuts off a short piece and smashes both ends in toward the middle between two dies, without heating. The ball comes out with a ring of "flash" round its middle.

Bahan untuk langkah ini:

Dawai keluli galas (52100)Dawai keluli galas (52100)1 as required

Alatan diperlukan:

Mesin tempa sejuk kepalaMesin tempa sejuk kepala
5

Remove the flash

Run the balls many times round rough grooves between two cast-iron discs, one turning and one fixed, until the flash is gone and they are nearly round. Leave about 0.008 in (0.2 mm) for finishing.

Alatan diperlukan:

Mesin penanggal sirip bebolaMesin penanggal sirip bebola
6

Harden, grind and lap the balls

Heat treat and temper the balls like the races. Grind them in the same kind of disc machine with grinding wheels to within a few ten-thousandths of an inch, then lap them 8–10 hours on cast-iron wheels with lapping compound.

Alatan diperlukan:

Relau pengerasan berterusan dengan lindap kejut minyakRelau pengerasan berterusan dengan lindap kejut minyak
Ketuhar sepuh lindapKetuhar sepuh lindap
Mesin pencanai bebolaMesin pencanai bebola
Mesin pelelas bebolaMesin pelelas bebola
Sebatian pelelasSebatian pelelas
7

Stamp the cage

Stamp the cage halves from thin steel sheet and bend them to shape in a die. (Plastic cages are injection moulded instead.)

Bahan untuk langkah ini:

Kepingan keluliKepingan keluli1 as required

Alatan diperlukan:

Mesin penekan tebukMesin penekan tebuk
8

Assemble

Put the inner race inside the outer race, pushed as far to one side as it goes, and drop the balls into the gap opposite. Centre the races and spread the balls evenly, fit the cage (steel cages riveted, plastic ones snapped in) and coat the bearing with a thin film of petroleum jelly against rust.

Bahan untuk langkah ini:

Rivet keluliRivet keluli1 as required
VaselinVaselin1 as required

Bahan

5

Alatan Diperlukan

11

CC0 Domain Awam

Blueprint ini dikeluarkan di bawah CC0. Anda bebas menyalin, mengubah, mengedar, dan menggunakan karya ini untuk sebarang tujuan, tanpa meminta kebenaran.

Sokong Pembuat dengan membeli produk melalui Blueprint mereka di mana mereka memperoleh Komisen Pembuat ditetapkan oleh Penjual, atau cipta iterasi baru Blueprint ini dan sertakan ia sebagai sambungan dalam Blueprint anda sendiri untuk berkongsi hasil.

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