SENI
KECANTIKAN & KESEJAHTERAAN
KRAFTANGAN
BUDAYA & SEJARAH
HIBURAN
ALAM SEKITAR
MAKANAN & MINUMAN
KEJURUTERAAN TERBALIK
SAINS
SUKAN
TEKNOLOGI
BOLEH PAKAI

Ebonite (Hard Rubber)
Vulcanised rubber is rubber with a few sulphur bridges between its chains. Keep adding sulphur and the bridges multiply until the chains cannot move at all: the soft, stretchy material turns into a hard black solid you can turn on a lathe, polish like ebony and use as an electrical insulator.
**US 8,075**, "Improvement in the Manufacture of India Rubber", Nelson Goodyear (brother of Charles), granted 6. May 1851, claims "the combining of india-rubber and sulphur… for making a hard and inflexible substance hitherto unknown": about equal parts by weight, heated to 260–275 °F for three to six hours. It was one of the first rigid materials made by chemically changing a natural polymer, over half a century before Bakelite.
**You turn a part from commercial ebonite rod and measure what the sulphur did** — its density, and its charge when rubbed. Curing ebonite needs a heated press and releases hydrogen sulphide, so the blueprint starts from finished rod; the notebook does the chemistry.
Pertengahan
3 hours
Arahan
1
1
Cut the blank
Cut the blank
Clamp 20 mm ebonite rod in the vise between soft jaws. Saw off 60 mm. Ebonite chips like hard wood; saw slowly to avoid cracking the end.
Bahan untuk langkah ini:
Rod ebonit1 kepingAlatan diperlukan:
Gergaji Besi
Ragum Bangku
Pembaris Keluli
Cermin Mata Keselamatan Jernih2
2
Chuck and face
Chuck and face
Grip 20 mm of the blank in the lathe's 3-jaw chuck. Face the end square with a sharp HSS tool at about 800 rpm, light cuts.
Alatan diperlukan:
Mesin Pelarik Logam
Set mata larik (HSS)
Cermin Mata Keselamatan Jernih
Topeng Habuk3
3
Turn to 16 mm
Turn to 16 mm
Turn 40 mm of length down to 16.0 mm. Check with the caliper every pass. The chips smell of sulphur - that is the bonded sulphur you measure later.
Alatan diperlukan:
Mesin Pelarik Logam
Set mata larik (HSS)
Angkup Digital 6 Inci4
4
Drill the bore
Drill the bore
Spot the centre with a centre drill, then drill 3 mm through 35 mm from the tailstock. Clear chips every 5 mm - ebonite heats and gums if packed.
Alatan diperlukan:
Set gerudi pemusat
Set mata gerudi dalam kotak
Mesin Pelarik Logam5
5
Taper the grip
Taper the grip
Set the compound to a shallow angle and taper 25 mm from 16 mm down to 10 mm. This is a fountain-pen grip section, the job ebonite still does today.
Alatan diperlukan:
Mesin Pelarik Logam
Set mata larik (HSS)
Angkup Digital 6 Inci6
6
Sand and polish
Sand and polish
At low speed, sand 400 then 800 grit, then run the Micro-Mesh grits in order. Finish with polishing compound on a cloth. Ebonite takes a deep gloss without lacquer.
Bahan untuk langkah ini:
Kertas Pasir2 helaian
Sebatian penggilap5 gAlatan diperlukan:
Kit pengamplasan mikrojaring (9 grit)
Mesin Pelarik Logam
Topeng Habuk7
7
Part off
Part off
Part off at 45 mm with the parting tool. Chamfer the cut end by hand with 800 grit.
Alatan diperlukan:
Set mata larik (HSS)
Mesin Pelarik Logam8
8
Measure the density
Measure the density
Weigh the part. Drop it into 50 ml of water in the graduated cylinder and read the rise. Do the same with a bundle of rubber bands. Enter both in the notebook.
Bahan untuk langkah ini:
Gelang getah1 bungkusAlatan diperlukan:
Penimbang Digital Jitu
Silinder penyukat9
9
Rub it and pick up paper
Rub it and pick up paper
Tear tissue into 5 mm scraps. Rub the ebonite 10 strokes on wool felt and hold it 2 cm above the scraps. Repeat with an acrylic offcut. Count scraps lifted by each.
Bahan untuk langkah ini:
Kertas tisu bebas asid1 helaian
Lembaran Akrilik1 kepingAlatan diperlukan:
Kain kempa bulu10
10
The sulphur arithmetic
The sulphur arithmetic
Memuatkan buku nota Jupyter…
11
11
History & Context
History & Context
**What the patent specifies:** rubber and sulphur in about equal parts (or 2 : 1 with magnesia or lime), 260–275 °F, three to six hours. **Modern build (derived):** commercial ebonite rod, typically 25–32 % sulphur - the notebook shows why more than about 32 % cannot bond.
Ebonite was named for ebony, which it replaced in combs, pipe stems and instrument parts. It became a standard insulator of the electrical age and is still preferred for fountain-pen feeds because ink wets it. Its limits: it softens with heat, fades to brown and smells of sulphur in sunlight as the surface oxidises, and is brittle under impact.
Bahan
6- 1 kepingPemegang Tempat
- 2 helaianPemegang Tempat
- Pemegang Tempat
- 1 bungkusPemegang Tempat
- 1 helaianPemegang Tempat
- 1 kepingPemegang Tempat
Alatan Diperlukan
14- Pemegang Tempat
- Pemegang Tempat
- Pemegang Tempat
- Pemegang Tempat
- Pemegang Tempat
- Pemegang Tempat
- Pemegang Tempat
- Pemegang Tempat
- Set gerudi pemusat10% komisenPemegang Tempat
- Pemegang Tempat
- Kit pengamplasan mikrojaring (9 grit)10% komisenPemegang Tempat
- Pemegang Tempat
- Pemegang Tempat
- Pemegang Tempat
Blueprint berkaitan
Blueprint ini berkongsi pengetahuan — teknik, bahan atau prinsip
CC0 Domain Awam
Blueprint ini dikeluarkan di bawah CC0. Anda bebas menyalin, mengubah, mengedar, dan menggunakan karya ini untuk sebarang tujuan, tanpa meminta kebenaran.
Sokong Pembuat dengan membeli produk melalui Blueprint mereka di mana mereka memperoleh Komisen Pembuat ditetapkan oleh Penjual, atau cipta iterasi baru Blueprint ini dan sertakan ia sebagai sambungan dalam Blueprint anda sendiri untuk berkongsi hasil.
