SENI
KECANTIKAN & KESEJAHTERAAN
KRAFTANGAN
BUDAYA & SEJARAH
HIBURAN
ALAM SEKITAR
MAKANAN & MINUMAN
KEJURUTERAAN TERBALIK
SAINS
SUKAN
TEKNOLOGI
BOLEH PAKAI
Ebonite (Hard Rubber)
Mary

Dicipta oleh

Mary

22. September 2026FI
0
0
0
0
0

Ebonite (Hard Rubber)

Vulcanised rubber is rubber with a few sulphur bridges between its chains. Keep adding sulphur and the bridges multiply until the chains cannot move at all: the soft, stretchy material turns into a hard black solid you can turn on a lathe, polish like ebony and use as an electrical insulator. **US 8,075**, "Improvement in the Manufacture of India Rubber", Nelson Goodyear (brother of Charles), granted 6. May 1851, claims "the combining of india-rubber and sulphur… for making a hard and inflexible substance hitherto unknown": about equal parts by weight, heated to 260–275 °F for three to six hours. It was one of the first rigid materials made by chemically changing a natural polymer, over half a century before Bakelite. **You turn a part from commercial ebonite rod and measure what the sulphur did** — its density, and its charge when rubbed. Curing ebonite needs a heated press and releases hydrogen sulphide, so the blueprint starts from finished rod; the notebook does the chemistry.
Pertengahan
3 hours

Arahan

1

Cut the blank

Clamp 20 mm ebonite rod in the vise between soft jaws. Saw off 60 mm. Ebonite chips like hard wood; saw slowly to avoid cracking the end.

Bahan untuk langkah ini:

Rod ebonitRod ebonit1 keping

Alatan diperlukan:

Gergaji BesiGergaji Besi
Ragum BangkuRagum Bangku
Pembaris KeluliPembaris Keluli
Cermin Mata Keselamatan JernihCermin Mata Keselamatan Jernih
2

Chuck and face

Grip 20 mm of the blank in the lathe's 3-jaw chuck. Face the end square with a sharp HSS tool at about 800 rpm, light cuts.

Alatan diperlukan:

Mesin Pelarik LogamMesin Pelarik Logam
Set mata larik (HSS)Set mata larik (HSS)
Cermin Mata Keselamatan JernihCermin Mata Keselamatan Jernih
Topeng HabukTopeng Habuk
3

Turn to 16 mm

Turn 40 mm of length down to 16.0 mm. Check with the caliper every pass. The chips smell of sulphur - that is the bonded sulphur you measure later.

Alatan diperlukan:

Mesin Pelarik LogamMesin Pelarik Logam
Set mata larik (HSS)Set mata larik (HSS)
Angkup Digital 6 InciAngkup Digital 6 Inci
4

Drill the bore

Spot the centre with a centre drill, then drill 3 mm through 35 mm from the tailstock. Clear chips every 5 mm - ebonite heats and gums if packed.

Alatan diperlukan:

Set gerudi pemusatSet gerudi pemusat
Set mata gerudi dalam kotakSet mata gerudi dalam kotak
Mesin Pelarik LogamMesin Pelarik Logam
5

Taper the grip

Set the compound to a shallow angle and taper 25 mm from 16 mm down to 10 mm. This is a fountain-pen grip section, the job ebonite still does today.

Alatan diperlukan:

Mesin Pelarik LogamMesin Pelarik Logam
Set mata larik (HSS)Set mata larik (HSS)
Angkup Digital 6 InciAngkup Digital 6 Inci
6

Sand and polish

At low speed, sand 400 then 800 grit, then run the Micro-Mesh grits in order. Finish with polishing compound on a cloth. Ebonite takes a deep gloss without lacquer.

Bahan untuk langkah ini:

Kertas PasirKertas Pasir2 helaian
Sebatian penggilapSebatian penggilap5 g

Alatan diperlukan:

Kit pengamplasan mikrojaring (9 grit)Kit pengamplasan mikrojaring (9 grit)
Mesin Pelarik LogamMesin Pelarik Logam
Topeng HabukTopeng Habuk
7

Part off

Part off at 45 mm with the parting tool. Chamfer the cut end by hand with 800 grit.

Alatan diperlukan:

Set mata larik (HSS)Set mata larik (HSS)
Mesin Pelarik LogamMesin Pelarik Logam
8

Measure the density

Weigh the part. Drop it into 50 ml of water in the graduated cylinder and read the rise. Do the same with a bundle of rubber bands. Enter both in the notebook.

Bahan untuk langkah ini:

Gelang getahGelang getah1 bungkus

Alatan diperlukan:

Penimbang Digital JituPenimbang Digital Jitu
Silinder penyukatSilinder penyukat
9

Rub it and pick up paper

Tear tissue into 5 mm scraps. Rub the ebonite 10 strokes on wool felt and hold it 2 cm above the scraps. Repeat with an acrylic offcut. Count scraps lifted by each.

Bahan untuk langkah ini:

Kertas tisu bebas asidKertas tisu bebas asid1 helaian
Lembaran AkrilikLembaran Akrilik1 keping

Alatan diperlukan:

Kain kempa buluKain kempa bulu
10

The sulphur arithmetic

Memuatkan buku nota Jupyter…
11

History & Context

**What the patent specifies:** rubber and sulphur in about equal parts (or 2 : 1 with magnesia or lime), 260–275 °F, three to six hours. **Modern build (derived):** commercial ebonite rod, typically 25–32 % sulphur - the notebook shows why more than about 32 % cannot bond. Ebonite was named for ebony, which it replaced in combs, pipe stems and instrument parts. It became a standard insulator of the electrical age and is still preferred for fountain-pen feeds because ink wets it. Its limits: it softens with heat, fades to brown and smells of sulphur in sunlight as the surface oxidises, and is brittle under impact.

Bahan

6

Alatan Diperlukan

14

Blueprint berkaitan

Blueprint ini berkongsi pengetahuan — teknik, bahan atau prinsip

CC0 Domain Awam

Blueprint ini dikeluarkan di bawah CC0. Anda bebas menyalin, mengubah, mengedar, dan menggunakan karya ini untuk sebarang tujuan, tanpa meminta kebenaran.

Sokong Pembuat dengan membeli produk melalui Blueprint mereka di mana mereka memperoleh Komisen Pembuat ditetapkan oleh Penjual, atau cipta iterasi baru Blueprint ini dan sertakan ia sebagai sambungan dalam Blueprint anda sendiri untuk berkongsi hasil.

Perbincangan

(0)

Log masuk untuk menyertai perbincangan

Memuatkan komen...