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Glass Saw: Rigid Diamond Wire Ring Driven by Its Rim
Martin

Dicipta oleh

Martin

23. Oktober 2026NO
21
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Glass Saw: Rigid Diamond Wire Ring Driven by Its Rim

Jesse Cogswell's ring saw (US 4,576,139, 1986) for glass, ceramics and stone. The blade is a rigid circle of wire coated with bonded diamond, standing upright through a cutting table. A rubber-tyred wheel on the motor drives it by friction round its own rim at 3000 ft/min or more, and twelve guide wheels on slots round an aluminium back-plate hold it true. Because it cuts with any part of its rim, the work can be turned freely for curves and inside shapes; a sponge in a water tray wets the wire. The patent sizes the ring from the thickest work to be cut (8 in ring for 3/16 in); the notebook does the sums. The picture: the patent's Fig. 1.
Lanjutan
3 days

Arahan

1

Cut and brace the back-plate

Cut the back-plate (2A) from aluminium plate, its upper part curved as an arc to shield the saw, stiffened by an angle (2B) along the top and a flat splatter strip (2C) at the front. Bolt on two front struts (21, 21A) and two side struts (22) and bolt them to the base. Ours: drill press.

Bahan untuk langkah ini:

Plat AluminiumPlat Aluminium1 keping
Besi siku aluminiumBesi siku aluminium1 keping
Bolt kepala enam segi - mutu 8.8Bolt kepala enam segi - mutu 8.81 keping

Alatan diperlukan:

Gerudi TiangGerudi Tiang
Sepana boleh larasSepana boleh laras
2

Cut the wheel-slider apertures

Cut slots (32) through the back-plate's arc at 0, 30, 60, 90, 120, 210, 240, 270, 300 and 330° round the ring's centre: two slots at 90° and 210° for the guide pairs, one at each of the others. The slots let each guide wheel slide to the ring.

Alatan diperlukan:

Gerudi TiangGerudi Tiang
3

Assemble the guide wheels

For each of the twelve guide wheels, stretch two rubber O-rings (27) into the grooves of a bearing wheel (26) with sealed roller bearings, and mount it on a shoulder bolt (28) with a washer, lockwasher and nut.

Bahan untuk langkah ini:

Penggelek pemanduPenggelek pemandu12 keping
O-ringO-ring24 keping
Bolt bahuBolt bahu12 keping
Sesendal RataSesendal Rata12 keping
Spring WasherSpring Washer12 keping
Nat HeksagonNat Heksagon12 keping

Alatan diperlukan:

Sepana boleh larasSepana boleh laras
4

Turn the drive wheel

Turn an aluminium disk with a hub, a bored axle hole and a deep groove round its rim, and seat a large rubber O-ring (23) in the groove as its driving tyre. Ours: lathe.

Bahan untuk langkah ini:

Plat AluminiumPlat Aluminium1 keping
O-ringO-ring1 keping

Alatan diperlukan:

Mesin Pelarik LogamMesin Pelarik Logam
5

Mount the motor and drive axle

Strap the electric motor (51) onto its pillow block (50) with fastening bands (52) and bolt the block to the base. Fix the drive wheel on the motor's axle (24) and carry the axle's end in an axle pillow block (24A, 24B).

Bahan untuk langkah ini:

Motor elektrikMotor elektrik1 keping
Jalur pengikat motorJalur pengikat motor2 keping
Blok galasBlok galas2 keping
Aci keluliAci keluli1 keping
Bolt kepala enam segi - mutu 8.8Bolt kepala enam segi - mutu 8.81 keping

Alatan diperlukan:

Sepana boleh larasSepana boleh laras
6

Fit the ring and its guides

Stand the ring saw on the drive wheel's tyre. Bolt the guide wheels through their slots: each pair with a tension spring between its two wheels, each single with a spring to the back-plate's lower rim, the one at 330° pressing the ring onto the drive wheel. Set them against the ring, then tighten the nuts. Fit two horizontal roller-guides (17) at 150°, sprung together, just before the cut.

Bahan untuk langkah ini:

Bilah gergaji cincin berlianBilah gergaji cincin berlian1 keping
Spring tarikSpring tarik11 keping
Penggelek pemanduPenggelek pemandu2 keping

Alatan diperlukan:

Sepana boleh larasSepana boleh laras
7

Fit the table, tray and sponge

Bolt the water tray (46) on four bracket supports (19, 20) by its four studs; put a ring-shaped sponge (47) in it and the cutting table (44) over it, the ring passing through centre holes reached by slots offset half an inch from a radius. Set the table top below the ring's centre line by the thickest work you will cut. Add water to the tray.

Bahan untuk langkah ini:

DulangDulang1 keping
SpanSpan1 keping
Plat AluminiumPlat Aluminium1 keping
AirAir1 batch

Alatan diperlukan:

Sepana boleh larasSepana boleh laras
8

Fit the face shield and drip pan

Bolt the shield arm (41) to the back-plate and pivot a clear acrylic face shield (43) in its holder (42) on a locking screw. The base is a catchment for the coolant with a drain hole in one corner.

Bahan untuk langkah ini:

Lembaran AkrilikLembaran Akrilik1 keping
Plat AluminiumPlat Aluminium1 keping
Dulang titisanDulang titisan1 keping

Alatan diperlukan:

Sepana boleh larasSepana boleh laras
9

Ring size and drive speed

Memuatkan buku nota Jupyter…

Bahan

20

Alatan Diperlukan

3

CC0 Domain Awam

Blueprint ini dikeluarkan di bawah CC0. Anda bebas menyalin, mengubah, mengedar, dan menggunakan karya ini untuk sebarang tujuan, tanpa meminta kebenaran.

Sokong Pembuat dengan membeli produk melalui Blueprint mereka di mana mereka memperoleh Komisen Pembuat ditetapkan oleh Penjual, atau cipta iterasi baru Blueprint ini dan sertakan ia sebagai sambungan dalam Blueprint anda sendiri untuk berkongsi hasil.

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