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Metal Band Saw: Horizontal Saw on a Welded Steel Frame
Martin

Dicipta oleh

Martin

23. Oktober 2026NO
20
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Metal Band Saw: Horizontal Saw on a Welded Steel Frame

Curtis Eccardt's horizontal power band saw (Emerson Electric, US 4,364,294, 1982), built from welded steel channel and tube instead of iron castings to cut its cost. The saw head swings down on trunnions over the bed; a hydraulic cylinder with a valve sets how fast it feeds, a spring counterbalances it, and a spring tensioner shows the blade tension on a scale. Two guides with rollers twist the blade's lower run 90° so its teeth face down into the work, and carbide inserts hold it there. The patent gives no sizes, speeds or ratings; the welder and wrenches are ours. The picture: the patent's Fig. 1.
Lanjutan
4 days

Arahan

1

Weld the bed

Stand two steel channels (9a, 9b) parallel, webs upright and flanges facing in, and weld gussets (15) between their webs. Bolt a bed plate (17) across the top flanges as the work surface. Ours: MIG welder, drill press for the bolt holes.

Bahan untuk langkah ini:

Profil keluli bentuk UProfil keluli bentuk U2 keping
Plat keluli lembutPlat keluli lembut1 keping
Bolt kepala enam segi - mutu 8.8Bolt kepala enam segi - mutu 8.81 keping

Alatan diperlukan:

Mesin kimpal MIGMesin kimpal MIG
Gerudi TiangGerudi Tiang
Sepana boleh larasSepana boleh laras
2

Weld and bolt on the legs

Weld formed sheet-steel legs onto horizontal floor members to make front and rear leg weldments (19, 21), and bolt them under the bed.

Bahan untuk langkah ini:

Kepingan keluliKepingan keluli1 keping
Tiub keluliTiub keluli1 keping
Bolt kepala enam segi - mutu 8.8Bolt kepala enam segi - mutu 8.81 keping

Alatan diperlukan:

Mesin kimpal MIGMesin kimpal MIG
Sepana boleh larasSepana boleh laras
3

Weld the head

Weld a head post (25) of square or rectangular steel tube square to a head beam (27) of rectangular tube. Weld a bracket leg (29) down from the beam's outer end, and fix support plates at both ends (31, 33).

Bahan untuk langkah ini:

Tiub keluliTiub keluli1 keping
Plat keluli lembutPlat keluli lembut1 keping

Alatan diperlukan:

Mesin kimpal MIGMesin kimpal MIG
4

Fit the trunnions and align the pivot

Fix a shaft through the head post with its ends out as trunnions (55a, 55b), in bushings in two bearing blocks (59a, 59b) bolted inside the channel webs. Each block has one close-fit bolt hole and three oversize ones: shift the blocks until the pivot is parallel to the bed plate, then torque the bolts. A set screw (67) takes out end play.

Bahan untuk langkah ini:

Aci keluliAci keluli1 keping
Bush LogamBush Logam2 keping
Blok galasBlok galas2 keping
Bolt kepala enam segi - mutu 8.8Bolt kepala enam segi - mutu 8.88 keping
Skru penetap hujung cawanSkru penetap hujung cawan1 keping

Alatan diperlukan:

Gerudi TiangGerudi Tiang
Sepana TorkSepana Tork
5

Mount motor, belt drive and gearbox

Mount the electric motor (37) on a plate (38) pivoted on the head beam, and couple it by a multi-speed belt and pulleys (41) to a gearbox (39). Fit the drive wheel (43) on the gearbox output shaft.

Bahan untuk langkah ini:

Motor elektrikMotor elektrik1 keping
Plat keluli lembutPlat keluli lembut1 keping
Tali sawat pemacuTali sawat pemacu1 keping
TakalTakal1 keping
Kotak gearKotak gear1 keping
Roda gergaji jalurRoda gergaji jalur1 keping

Alatan diperlukan:

Sepana boleh larasSepana boleh laras
6

Build the idler tensioner

Weld an idler yoke (87) of rolled steel plate, pivot it on the head beam with a pin (89), and cantilever the idler axle from it with the idler wheel (45) on bearings (85). A threaded rod (91) pulls the yoke through a coil spring (93) held between compression plates and a U-bolt (97); a knob (99) turns the rod. An indicator (101) on the spring reads the tension on a scale (103).

Bahan untuk langkah ini:

Plat keluli lembutPlat keluli lembut1 keping
Pin keluliPin keluli1 keping
Aci keluliAci keluli1 keping
Roda gergaji jalurRoda gergaji jalur1 keping
Galas BebolaGalas Bebola1 keping
Rod berbenangRod berbenang1 keping
Coil SpringCoil Spring1 keping
Bolt UBolt U1 keping
Tombol kawalanTombol kawalan1 keping

Alatan diperlukan:

Mesin kimpal MIGMesin kimpal MIG
Sepana boleh larasSepana boleh laras
7

Build the two blade guides

In each guide channel (111) mount two guide rollers (115a, 115b) on ball bearings on eccentric bushings, one fixed and one adjusted to the blade thickness. Add a carbide thrust insert (133) on the blade's back edge and two carbide side inserts (137a fixed, 137b on a sprung swing bracket set by a bolt and knob). Clamp the guides on two bar tracks (107).

Bahan untuk langkah ini:

Penggelek pemanduPenggelek pemandu4 keping
Galas BebolaGalas Bebola4 keping
Sesendal sipiSesendal sipi4 keping
Sisipan karbidaSisipan karbida6 keping
Coil SpringCoil Spring2 keping
Tombol kawalanTombol kawalan2 keping
Tiub keluliTiub keluli1 keping

Alatan diperlukan:

Sepana boleh larasSepana boleh laras
8

Fit the blade and set the tension

By hand, run the endless blade (47) round the drive and idler wheels and through both guides; the rollers twist its lower run about 90° so the teeth face down. Turn the tension knob until the scale shows the tension you want.

Bahan untuk langkah ini:

Mata gergaji jalurMata gergaji jalur1 keping
9

Fit the feed cylinder and counterbalance

Connect a hydraulic cylinder (71) between bed channel and head post above the trunnions, filled with oil and piped through tubing (75) to a control valve (73): the valve sets the feed rate and, closed, holds the head. Fit a coil spring (78) on a threaded linkage (79) between an end gusset and the head post below the trunnions, adjusted by a knob (80), to counterbalance the head.

Bahan untuk langkah ini:

Silinder hidraulikSilinder hidraulik1 keping
Minyak hidraulikMinyak hidraulik1 batch
Tiub hidraulikTiub hidraulik1 keping
Injap kawalan aliranInjap kawalan aliran1 keping
Coil SpringCoil Spring1 keping
Rod berbenangRod berbenang1 keping
Tombol kawalanTombol kawalan1 keping

Alatan diperlukan:

Sepana boleh larasSepana boleh laras
10

Bolt on the vice

Bolt the quick-acting vice to the bed plate to clamp the work square under the blade.

Bahan untuk langkah ini:

Ragum MesinRagum Mesin1 keping
Bolt kepala enam segi - mutu 8.8Bolt kepala enam segi - mutu 8.81 keping

Alatan diperlukan:

Sepana boleh larasSepana boleh laras

Bahan

29

Alatan Diperlukan

4

CC0 Domain Awam

Blueprint ini dikeluarkan di bawah CC0. Anda bebas menyalin, mengubah, mengedar, dan menggunakan karya ini untuk sebarang tujuan, tanpa meminta kebenaran.

Sokong Pembuat dengan membeli produk melalui Blueprint mereka di mana mereka memperoleh Komisen Pembuat ditetapkan oleh Penjual, atau cipta iterasi baru Blueprint ini dan sertakan ia sebagai sambungan dalam Blueprint anda sendiri untuk berkongsi hasil.

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