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Polypropylene Felt: a Spunbonded Web, Kinney 1967
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18. Oktober 2026FO
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Polypropylene Felt: a Spunbonded Web, Kinney 1967

A polypropylene felt made without weaving or needling: hot filaments are spun, pulled down by an air jet, given an electric charge so they spread apart, and laid in loops on a moving table until they form an even sheet. Kinney's patent (Du Pont, US 3,338,992, 1967) gives every setting for polypropylene. The corona runs at 20 to 25 kV: keep clear of it while it is live. The picture: the patent's own Fig. 1 (the process) and Fig. 7 (the web).
Lanjutan
1 day

Arahan

1

Melt and spin

Melt polypropylene of melt index 10 in a screw extruder, no hotter than 290 °C. Meter it at 12 g a minute through a 1/4 in. sand filter and a 20-hole spinneret (holes 0.015 in. across): pack block 275 °C, spinneret 260 °C.

Bahan untuk langkah ini:

Pelet polipropilenaPelet polipropilena500 g

Alatan diperlukan:

Penyemperit plastikPenyemperit plastik
Muncung pemintalMuncung pemintal
PirometerPirometer
Neraca dua piringNeraca dua piring
Sarung Tangan KulitSarung Tangan Kulit
2

Quench

Cool the bundle of filaments in a 6 in. quench chimney blowing 40 cubic feet a minute of room air in from the side.

Alatan diperlukan:

Pemampat udaraPemampat udara
3

Draw with the air jet

Lead the bundle 72 in. down into an air draw jet run at 25 psi: it pulls the filaments with about 3 g of tension and stretches them.

Alatan diperlukan:

Jet Tarikan UdaraJet Tarikan Udara
Pemampat udaraPemampat udara
Tolok TekananTolok Tekanan
4

Charge the filaments

8 in. above the jet, let the filaments brush a 1 1/4 in. bar turning at 10 rpm, with a four-point corona 5/8 in. from it at minus 20 to 25 kV (100 to 150 µA). The charge pushes them apart. Keep clear while it is live.

Alatan diperlukan:

Unit pengecasan koronaUnit pengecasan korona
5

Lay the web

Catch the filaments on a grounded 47 in. square table that moves 26 in. a minute one way and 570 in. a minute the other. Each layer weighs 0.5 oz per square yard; lay several for each sheet.

Alatan diperlukan:

Meja PembaringanMeja Pembaringan
6

What you get

An even sheet of fine filaments, about 2.5 denier each, tenacity 2.0 g per denier, stretching 300 % before they break.

Alatan diperlukan:

Neraca dua piringNeraca dua piring

Bahan

1

Alatan Diperlukan

10

CC0 Domain Awam

Blueprint ini dikeluarkan di bawah CC0. Anda bebas menyalin, mengubah, mengedar, dan menggunakan karya ini untuk sebarang tujuan, tanpa meminta kebenaran.

Sokong Pembuat dengan membeli produk melalui Blueprint mereka di mana mereka memperoleh Komisen Pembuat ditetapkan oleh Penjual, atau cipta iterasi baru Blueprint ini dan sertakan ia sebagai sambungan dalam Blueprint anda sendiri untuk berkongsi hasil.

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