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Resin Mixing and Degassing Station: Vacuum Vessel with Worm and Apron
Mary

Dicipta oleh

Mary

23. Oktober 2026FI
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Resin Mixing and Degassing Station: Vacuum Vessel with Worm and Apron

W. Hedrich's mixer (US 4,049,244, 1977) for reactive resins that must be mixed and freed of gas before they set. In a vessel under vacuum a worm lifts the resin up a central tube and spills it over a cone-shaped apron in a thin layer, where the gas escapes; vanes on the worm sweep the funnel bottom and keep it circulating. Peltier elements on the vessel, tube and apron heat or cool each zone. Reversed, the worm drives the batch out through the bottom valve. The patent gives no sizes, vacuum, speeds or temperatures; it describes an industrial vessel. The picture: the patent's Fig. 1.
Lanjutan
5 days

Arahan

1

Fit the vessel's neck valve and vacuum pipe

Use a metal vessel, cylindrical above with a funnel bottom about one third of its height, ending in a short neck. Fit the discharge valve (4) on the neck, and a side vacuum pipe (11) near the top with a baffle plate (12) inside to keep solids out of the vacuum line. Ours: TIG welder.

Bahan untuk langkah ini:

Tangki pengadun tertutupTangki pengadun tertutup1 keping
Injap bebolaInjap bebola1 keping
Tiub keluli tahan karatTiub keluli tahan karat1 keping
Kepingan keluli tahan karatKepingan keluli tahan karat1 keping

Alatan diperlukan:

Mesin kimpalan TIGMesin kimpalan TIG
Sepana boleh larasSepana boleh laras
2

Make the mixing tube and apron

Join a downward-flaring cone apron (8) to the upper end of a tube (7), braced by struts (6a). Hang the tube on struts (6) from the cover.

Bahan untuk langkah ini:

Tiub keluli tahan karatTiub keluli tahan karat1 keping
Kepingan keluli tahan karatKepingan keluli tahan karat1 keping

Alatan diperlukan:

Mesin kimpalan TIGMesin kimpalan TIG
3

Fit the cover's inlet, window and bearing

Fit the removable cover (5) with an inlet fitting (5a) that seals vacuum-tight, a viewing window (5b) with a watch glass to watch the degassing, and a bearing (5c) for the worm shaft; seal it to the vessel.

Bahan untuk langkah ini:

Penutup bekasPenutup bekas1 keping
Nipel berulir hosNipel berulir hos1 keping
Kaca jamKaca jam1 keping
Galas BebolaGalas Bebola1 keping
Gasket pengedapGasket pengedap1 keping

Alatan diperlukan:

Sepana boleh larasSepana boleh laras
4

Fit the worm and its vanes

Pass the worm (3) down through the tube so it just sticks out at the top and reaches into the neck close to the valve. Below the tube, fix agitating vanes (2) on arms (2a) so they sweep close to the funnel wall, steadied by struts (10) on a bearing (10a) riding on the tube.

Bahan untuk langkah ini:

Penghantar skruPenghantar skru1 keping
Bilah pengacauBilah pengacau2 keping
Bush LogamBush Logam1 keping

Alatan diperlukan:

Sepana boleh larasSepana boleh laras
5

Mount the reversible drive on the cover

Mount a reversible variable-speed motor (M) with reduction gearing (RG) on the cover, driving the worm shaft: one way lifts resin up the tube, the other drives it out of the valve.

Bahan untuk langkah ini:

Motor elektrikMotor elektrik1 keping
Kotak gearKotak gear1 keping

Alatan diperlukan:

Sepana boleh larasSepana boleh laras
6

Fit the Peltier elements

Fit Peltier elements in electrical contact with the metal in separately switched sets: round the top of the vessel (20), its lower cylinder (21) and its funnel (22), and along the tube and on the apron (23-26), best on the apron's upper face. Reversing a set's polarity swaps heating for cooling.

Bahan untuk langkah ini:

Elemen PeltierElemen Peltier1 keping

Alatan diperlukan:

Sepana boleh larasSepana boleh laras
7

Connect the vacuum and run a batch

Connect the vacuum pipe to a vacuum pump. With the vessel under vacuum, add the resin components one after another through the inlet; the worm lifts the mix over the apron in a thin layer, and the funnel stays full while it circulates. Reverse the worm with the valve open to empty it.

Alatan diperlukan:

Pam vakumPam vakum

Bahan

15

Alatan Diperlukan

3

CC0 Domain Awam

Blueprint ini dikeluarkan di bawah CC0. Anda bebas menyalin, mengubah, mengedar, dan menggunakan karya ini untuk sebarang tujuan, tanpa meminta kebenaran.

Sokong Pembuat dengan membeli produk melalui Blueprint mereka di mana mereka memperoleh Komisen Pembuat ditetapkan oleh Penjual, atau cipta iterasi baru Blueprint ini dan sertakan ia sebagai sambungan dalam Blueprint anda sendiri untuk berkongsi hasil.

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