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Sheet Metal Stamping: Blanks, Drawn Cans and Washers
Stamping turns coil into parts at press speed. The coil is uncoiled, straightened and fed into a press whose die cuts and shapes it: blanking cuts the outline, piercing punches holes, forming bends, drawing pulls a flat blank into a cup. A washer is one blank pierced in the middle. A drink can is a blank punched from stiff cold-rolled aluminium sheet (typically alloy 3104-H19 or 3004-H19), drawn into a cup about three inches across, then pushed through ironing rings that stretch and thin the wall. Its end is stamped separately from alloy 5182-H48 coil; a conversion press forms the rivet button, scores the opening and fits the tab.
Lanjutan
Seconds per part (industrial)
Arahan
1
1
Uncoil and straighten
Uncoil and straighten
The coil is set on an uncoiler and fed through straightening rolls into the press.
Bahan untuk langkah ini:
Gegelung aluminium100 kg
Gegelung keluli100 kg2
2
Blank and pierce
Blank and pierce
In a progressive die each press stroke advances the strip one station: one station pierces holes, the next blanks the outline. Steel washers are made this way.
Alatan diperlukan:
Mesin penekan tebuk
Die progresif3
3
Draw cups
Draw cups
For cans, round blanks of aluminium are drawn into shallow cups.
Alatan diperlukan:
Mesin penekan tebuk
Die progresif4
4
Redraw and iron
Redraw and iron
Each cup is pushed through ironing rings that lengthen and thin the wall; the base dome is formed at the same time.
Alatan diperlukan:
Mesin penekan tebuk5
5
Trim, neck and flange
Trim, neck and flange
The ragged top is trimmed and the open end necked in and flanged to take the end.
Alatan diperlukan:
Mesin penekan tebuk6
6
Stamp the ends
Stamp the ends
Shells are stamped from end-stock coil; a conversion press forms the rivet button, scores the opening and fits a tab formed from a separate strip.
Alatan diperlukan:
Mesin penekan tebuk
Die progresif7
7
Inspect
Inspect
Parts are measured against the drawing; cans are checked for wall thickness and leaks.
Alatan diperlukan:
Angkup Digital 6 InciBahan
2- 100 kgPemegang Tempat
- 100 kgPemegang Tempat
Blueprint ini membuat
Blueprint berkaitan
Blueprint ini berkongsi pengetahuan — teknik, bahan atau prinsip
CC0 Domain Awam
Blueprint ini dikeluarkan di bawah CC0. Anda bebas menyalin, mengubah, mengedar, dan menggunakan karya ini untuk sebarang tujuan, tanpa meminta kebenaran.
Sokong Pembuat dengan membeli produk melalui Blueprint mereka di mana mereka memperoleh Komisen Pembuat ditetapkan oleh Penjual, atau cipta iterasi baru Blueprint ini dan sertakan ia sebagai sambungan dalam Blueprint anda sendiri untuk berkongsi hasil.



