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Spiegeleisen from Spathic Ore: Siegen Blast Furnace
Spiegeleisen, 'mirror iron', is pig iron rich in manganese. Bessemer steelmakers added it to the blown metal to put back carbon and manganese. The Siegen works made it by roasting their manganese-bearing spathic ore and smelting it in the blast furnace with brown hematite, limestone and coke, as Bauerman describes (1890).
Lanjutan
Works process
Arahan
1
1
Watch: iron from a blast furnace
Watch: iron from a blast furnace
A 1951 film of the blast furnace: ore, coke and limestone in layers, hot blast, slag and tapping. Spiegeleisen is made the same way from a manganese-rich ore.
2
2
Roast the spathic ore
Roast the spathic ore
Break the ore small. In the kiln, lay 4 in of charcoal on the upper grate, then alternate layers of ore and waste fuel (coke breeze), 40 parts ore to 8 fuel by measure. Light a wood fire on the lower grate and keep it three days. Draw a quarter of the roasted ore each day and refill with half the fuel.
Bahan untuk langkah ini:
Bijih besi spatik (siderit)1 as required
Arang1 as required
Kok metalurgi1 as required
Kayu Api1 as requiredAlatan diperlukan:
Relau pemanggang
Tukul besar3
3
Charge the blast furnace
Charge the blast furnace
Each charge: 28.8 parts roasted spathic ore, 7.2 brown hematite and 9 limestone, with 20 parts coke (Charlottenhütte, by weight).
Bahan untuk langkah ini:
Bijih besi (besi paya / hematit / magnetit)1 as required
Kalsium Karbonat - Batu Kapur Hancur1 as required
Kok metalurgi1 as requiredAlatan diperlukan:
Relau bagas4
4
Blow it hot
Blow it hot
Blow through three tuyeres at about 3½ lb per square inch, with a hot blast (280–300° in Bauerman). Keep the hearth hot: a hotter blast reduces more manganese. Keep the slag nearly neutral.
Alatan diperlukan:
Relau bagas
Pirometer5
5
Tap and cast
Tap and cast
Tap the metal into moulds. Siegen's spiegeleisen held about 8 % manganese.
Alatan diperlukan:
Batang penebuk relau
Acuan jongkong
Sarung Tangan Tahan Haba
Perisai Muka6
6
Honest limits
Honest limits
Figures are Bauerman's (1890) for Siegen; a works blast furnace made about 30 tons a day. Later spiegel ran ~15 % manganese (Wikipedia), from richer Spanish and Sardinian ores.
Bahan
6- 1 as requiredPemegang Tempat
- 1 as requiredPemegang Tempat
- 1 as requiredPemegang Tempat
- 1 as requiredPemegang Tempat
- 1 as requiredPemegang Tempat
- 1 as requiredPemegang Tempat
Alatan Diperlukan
8- Pemegang Tempat
- Pemegang Tempat
- Pemegang Tempat
- Pemegang Tempat
- Pemegang Tempat
- Pemegang Tempat
- Pemegang Tempat
- Pemegang Tempat
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