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Spiegeleisen from Spathic Ore: Siegen Blast Furnace
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13. Oktober 2026NO
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Spiegeleisen from Spathic Ore: Siegen Blast Furnace

Spiegeleisen, 'mirror iron', is pig iron rich in manganese. Bessemer steelmakers added it to the blown metal to put back carbon and manganese. The Siegen works made it by roasting their manganese-bearing spathic ore and smelting it in the blast furnace with brown hematite, limestone and coke, as Bauerman describes (1890).
Lanjutan
Works process

Arahan

1

Watch: iron from a blast furnace

A 1951 film of the blast furnace: ore, coke and limestone in layers, hot blast, slag and tapping. Spiegeleisen is made the same way from a manganese-rich ore.
2

Roast the spathic ore

Break the ore small. In the kiln, lay 4 in of charcoal on the upper grate, then alternate layers of ore and waste fuel (coke breeze), 40 parts ore to 8 fuel by measure. Light a wood fire on the lower grate and keep it three days. Draw a quarter of the roasted ore each day and refill with half the fuel.

Bahan untuk langkah ini:

Bijih besi spatik (siderit)Bijih besi spatik (siderit)1 as required
ArangArang1 as required
Kok metalurgiKok metalurgi1 as required
Kayu ApiKayu Api1 as required

Alatan diperlukan:

Relau pemanggangRelau pemanggang
Tukul besarTukul besar
3

Charge the blast furnace

Each charge: 28.8 parts roasted spathic ore, 7.2 brown hematite and 9 limestone, with 20 parts coke (Charlottenhütte, by weight).

Bahan untuk langkah ini:

Bijih besi (besi paya / hematit / magnetit)Bijih besi (besi paya / hematit / magnetit)1 as required
Kalsium Karbonat - Batu Kapur HancurKalsium Karbonat - Batu Kapur Hancur1 as required
Kok metalurgiKok metalurgi1 as required

Alatan diperlukan:

Relau bagasRelau bagas
4

Blow it hot

Blow through three tuyeres at about 3½ lb per square inch, with a hot blast (280–300° in Bauerman). Keep the hearth hot: a hotter blast reduces more manganese. Keep the slag nearly neutral.

Alatan diperlukan:

Relau bagasRelau bagas
PirometerPirometer
5

Tap and cast

Tap the metal into moulds. Siegen's spiegeleisen held about 8 % manganese.

Alatan diperlukan:

Batang penebuk relauBatang penebuk relau
Acuan jongkongAcuan jongkong
Sarung Tangan Tahan HabaSarung Tangan Tahan Haba
Perisai MukaPerisai Muka
6

Honest limits

Figures are Bauerman's (1890) for Siegen; a works blast furnace made about 30 tons a day. Later spiegel ran ~15 % manganese (Wikipedia), from richer Spanish and Sardinian ores.

Bahan

6

Alatan Diperlukan

8

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