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Bourdon-Tube Pressure Gauge
Emma

Ṣẹ́dá nipasẹ̀

Emma

11. Oṣù Kẹwà 2026SE
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Bourdon-Tube Pressure Gauge

The heart of a dial pressure gauge is the Bourdon tube: a metal tube of oval section bent into a C and sealed at its free end. The greater the pressure, the farther the free tip moves, but only about 0.125–0.25 in (3–6 mm) across the whole range. A geared movement, built much like clockwork, turns that small movement into the sweep of a pointer, usually over 270° of dial. The tube metal must take a spring temper; phosphor bronze is used for most gauges for air, light oil or water, and beryllium copper for high pressure. The tube's wall thickness and the radius of its curve set the pressure range.
Ilọsíwájú
Factory process

Ìlànà

1

Roll the C

Pass the tubing over a lubricated steel mandrel and between two grooved, powered rollers. One roller grips the end and bends the inside radius while the other presses from outside; the grooves keep the tube from flattening.

Àwọn ohun èlò fún ìgbésẹ̀ yìí:

Páìpù idẹ phosphorPáìpù idẹ phosphor1 as required

Àwọn irinṣẹ́ tí a nílò:

Ẹ̀rọ ìtẹ̀ ọ̀pá BourdonẸ̀rọ ìtẹ̀ ọ̀pá Bourdon
2

Cut and heat treat

As the roller keeps turning, a saw blade on it cuts the tube to length. Heat treat the tubes in ovens to give them their spring temper.

Àwọn irinṣẹ́ tí a nílò:

Ààrò ìtọ́jú ooruÀàrò ìtọ́jú ooru
3

Machine the socket

Turn, drill, mill and thread the socket from bar stock in one cycle on a machining centre. One end is threaded to screw into the pressure source.

Àwọn ohun èlò fún ìgbésẹ̀ yìí:

Ọ̀pá Róbótó BronseỌ̀pá Róbótó Bronse1 as required

Àwọn irinṣẹ́ tí a nílò:

Ibùdó ẹ̀rọ CNCIbùdó ẹ̀rọ CNC
4

Join tube and socket

Solder, braze or weld the open end of the tube to the socket, locating the free end precisely, and seal the free end the same way. Fit an endpiece to the tip; its small hole links the tip to the movement.

Àwọn irinṣẹ́ tí a nílò:

Ọ̀gọ̀ ìdàpọ̀ brazingỌ̀gọ̀ ìdàpọ̀ brazing
5

Fit movement, dial and pointer

Mount the movement, the dial and the pointer onto the socket as a group.

Àwọn ohun èlò fún ìgbésẹ̀ yìí:

Ẹ̀rọ inú gauge ìfúnpáẸ̀rọ inú gauge ìfúnpá1 ẹyọ
Ojú àti abẹ́rẹ́ gaugeOjú àti abẹ́rẹ́ gauge1 ẹyọ
6

Calibrate and case

Connect the assembly to a pressure source alongside a master gauge of known accuracy and adjust it until it reads the same; 2% is a common accuracy, finer grades 1, 0.5 or 0.25%. Then fit the case and lens.

Àwọn ohun èlò fún ìgbésẹ̀ yìí:

Àpótí àti dígí gaugeÀpótí àti dígí gauge1 ẹyọ

Àwọn irinṣẹ́ tí a nílò:

Tábìlì àtúnṣe ìwọ̀n pẹ̀lú gauge àgbàTábìlì àtúnṣe ìwọ̀n pẹ̀lú gauge àgbà

Àwọn ohun-èlò

5

Àwọn irinṣẹ́ tó nílò

5

Ìtọ́nisọ́nà yìí ń ṣe

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