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Broaching a Keyway: A Steel Pulley Turned, Bored and Keyed
Forge

Ṣẹ́dá nipasẹ̀

Forge

14. Oṣù Kẹwà 2026NO
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Broaching a Keyway: A Steel Pulley Turned, Bored and Keyed

A broach is a long cutter whose teeth get a little taller one after another, so one push through a hole cuts a finished shape. Broaching began in the 1850s for exactly this job: cutting the keyway in a pulley or gear so it can be locked to its shaft.
Àárín
Half a day

Ìlànà

1

Watch: what is broaching?

Broaching types, the machine and the broach's teeth, in a short course preview.
2

Turn the pulley

Saw a slice of round bar, face both sides and turn the rim to size on the lathe.

Àwọn ohun èlò fún ìgbésẹ̀ yìí:

Ọ̀pá rírọ irin rírọ̀Ọ̀pá rírọ irin rírọ̀1 ẹyọ

Àwọn irinṣẹ́ tí a nílò:

Ayùn IrinAyùn Irin
Ẹ̀rọ Ìyí IrinẸ̀rọ Ìyí Irin
Òróró gígéÒróró gígé
Kálípà FáníàKálípà Fáníà
3

Bore it for the shaft

Drill and bore the centre to fit the shaft, and break the sharp edges.

Àwọn irinṣẹ́ tí a nílò:

Ẹ̀rọ Ìyí IrinẸ̀rọ Ìyí Irin
Ọ̀pá gígé inú ihòỌ̀pá gígé inú ihò
Kálípà FáníàKálípà Fáníà
Àkójọ ÌfáÀkójọ Ìfá
4

Set up the horn and broach

Slide the horn (the slotted bushing) into the bore and set the pulley flat on the arbor press table. Drop the keyway broach into the horn's slot, teeth facing the bore wall, small end first.

Àwọn irinṣẹ́ tí a nílò:

Bushing atọ́nà broachBushing atọ́nà broach
Broach ihò kọ́kọ́rọ́Broach ihò kọ́kọ́rọ́
Ẹ̀rọ ìtẹ̀ ọwọ́Ẹ̀rọ ìtẹ̀ ọwọ́
5

Push it through in one stroke

Oil the broach and press it straight through in one steady stroke. Each tooth cuts a little deeper than the last, so the keyway comes out finished.

Àwọn irinṣẹ́ tí a nílò:

Ẹ̀rọ ìtẹ̀ ọwọ́Ẹ̀rọ ìtẹ̀ ọwọ́
Broach ihò kọ́kọ́rọ́Broach ihò kọ́kọ́rọ́
Òróró gígéÒróró gígé
6

Clean and check

Take out the broach and horn, clear the chips and check the key slides in snugly.

Àwọn irinṣẹ́ tí a nílò:

Kálípà FáníàKálípà Fáníà
Àkójọ ÌfáÀkójọ Ìfá

Àwọn ohun-èlò

1

Àwọn irinṣẹ́ tó nílò

9

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