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Film Resistors: Coated Core and a Cut Helix
Ed

Ṣẹ́dá nipasẹ̀

Ed

11. Oṣù Kẹwà 2026FI
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Film Resistors: Coated Core and a Cut Helix

Most axial-leaded resistors are film resistors. A thin resistive film is put on an insulating core, and a helix is cut through it, turning the film into a long, narrow path; the length of that path sets the resistance. Carbon film resistors use a film of carbon and cover about 1 ohm to 10 megohms at 0.125–5 W. Metal film resistors are usually coated with nickel chromium, applied for example by sputtering in a vacuum; cut the same way, they reach tolerances of 0.5–2 % and temperature coefficients of about 50–100 ppm/K. The value is marked on the body with coloured bands, the electronic colour code.
Ilọsíwájú
Factory process

Ìlànà

1

Coat the cores

Deposit the resistive film on the insulating cores: carbon for carbon-film parts, nickel chromium (for example by sputtering) for metal-film parts.

Àwọn ohun èlò fún ìgbésẹ̀ yìí:

Kókó ìdènà resistorKókó ìdènà resistor1 as required
Ìbora fíìmù kábọ́ọ̀nùÌbora fíìmù kábọ́ọ̀nù1 as required
Ìbora fíìmù nickel-chromiumÌbora fíìmù nickel-chromium1 as required

Àwọn irinṣẹ́ tí a nílò:

Yàrá sputtering òfo-afẹ́fẹ́Yàrá sputtering òfo-afẹ́fẹ́
2

Cut the helix and fit leads

Cut a helix through the film (the longer and narrower the path, the higher the resistance) and fit end caps with axial leads.

Àwọn ohun èlò fún ìgbésẹ̀ yìí:

Àwọn ìdérí orí resistor pẹ̀lú ẹsẹ̀Àwọn ìdérí orí resistor pẹ̀lú ẹsẹ̀1 as required

Àwọn irinṣẹ́ tí a nílò:

Ẹ̀rọ ìgé yíyípo resistorẸ̀rọ ìgé yíyípo resistor
3

Mark

Paint the colour bands that give the value and tolerance.

Àwọn ohun èlò fún ìgbésẹ̀ yìí:

Àwọ̀ àmì ìlà-àwọ̀Àwọ̀ àmì ìlà-àwọ̀1 as required

Àwọn ohun-èlò

5

Àwọn irinṣẹ́ tó nílò

2

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