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Copper Matte: Hot Calcines Smelted to 50 % Matte in Butte Reverberatories (Peters 1905)
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Copper Matte: Hot Calcines Smelted to 50 % Matte in Butte Reverberatories (Peters 1905)

In a coal-fired reverberatory at Butte the hot calcines were melted down into a light siliceous slag, skimmed off, and a heavy copper matte, tapped into moulds for the converters. Result: matte of above 50 % copper, nearly 30 % of the weight of the charge; about 50 tons of charge a day per furnace. Source: Edward D. Peters, Modern Copper Smelting (1905), pp. 451-452, 470, 474. Not given: the exact flux ratio, the tapping interval. Picture drawn by Youblob.
Ilọsíwájú
1 day

Ìlànà

1

Make up the charge

The charge is mostly hot calcined pyritic concentrates of 10 to 22 % copper (usually about 15 %); 50 to 80 % of it is often hot calcines straight from the calciners. Dry siliceous silver ore is often added to give a slag of 30 to 45 % silica.

Àwọn ohun èlò fún ìgbésẹ̀ yìí:

Bàbà tí a kó jọ tí a yanBàbà tí a kó jọ tí a yan5 tons per charge
2

Smelt in the reverberatory

Drop the charge onto the hearth of a reverberatory furnace, inside about 20 ft 6 in by 12 ft 10 in with a 6 by 6 ft fire-box, and work off each 5-ton charge in 2 1/2 hours. Burn coal fast, about 10 tons a day, for about 50 tons of charge a day.

Àwọn irinṣẹ́ tí a nílò:

Ààrò ReverberatoryÀàrò Reverberatory
Èédú òkúta bituminousÈédú òkúta bituminous
Ọkọ́-ìgé irinỌkọ́-ìgé irin
3

Skim the slag

Skim off the light slag at the side doors, leaving the heavy matte on the hearth.

Àwọn irinṣẹ́ tí a nílò:

Ọkọ́-ìgé irinỌkọ́-ìgé irin
4

Tap the matte

Tap the matte into cast-iron or steel moulds. Aim at above 50 % copper: about 3 1/2 tons of charge (at some works 2 1/2) make 1 ton of matte.

Àwọn irinṣẹ́ tí a nílò:

Àwòṣe fún ìṣù irinÀwòṣe fún ìṣù irin

Àwọn ohun-èlò

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Àwọn irinṣẹ́ tó nílò

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