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Digital Caliper: Capacitive Scale and Slider with Two-Chip Electronics (Baxter and Buehler, Starrett, 1986)
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Digital Caliper: Capacitive Scale and Slider with Two-Chip Electronics (Baxter and Buehler, Starrett, 1986)

A six-inch caliper that reads out on a display. Under the slide, a strip of etched copper bars runs along the beam. Electrodes on the slider pass a signal through the bars by capacitance, and the slider's electronics count the bars crossed and work out the position in between. Result: a digital caliper reading in inches or millimetres, repeatable to a ten-thousandth of an inch, with floating zero, peak hold and high/low limits. It runs on two 1.5 V cells at 10-50 microamps. Source: L. K. Baxter and R. J. Buehler (L. S. Starrett Co.), US Patent 4,586,260 (1986). Unknown: the metal of the beam, slide and rod, their dimensions, the processor's program, and how the chips and display are made. Ours: the etchant, photoresist and glue. Picture: Wikimedia Commons.
Ilọsíwájú
2 days

Ìlànà

1

Etch the scale

Etch the scale pattern onto a strip of copper-clad epoxy fibreglass with photoresist and etchant. Each copper bar is 0.40 inch long, with a wider centre 0.12 inch long and two ends 0.14 inch long. Space the bars on 0.05 inch centres: the centres sit 0.004 inch apart, the ends 0.025 inch apart. Run the pattern the full length of the scale. Ours: dry film resist and ferric chloride.

Àwọn ohun èlò fún ìgbésẹ̀ yìí:

Àwo PCB tí kò ní nǹkan (tí a fi bàbà bò)Àwo PCB tí kò ní nǹkan (tí a fi bàbà bò)1 strip, length of the beam

Àwọn irinṣẹ́ tí a nílò:

Fíìmù gbígbẹ ìdènà ìmọ́lẹ̀Fíìmù gbígbẹ ìdènà ìmọ́lẹ̀
Omi kìlórídì irinOmi kìlórídì irin
Ìbọ̀wọ́ Tí Ń Kojú Kẹ́míkàÌbọ̀wọ́ Tí Ń Kojú Kẹ́míkà
2

Fix the scale into the beam

The beam is a metal bar with the fixed outside and inside jaws at one end, a wide shallow channel in its face and a second channel along its back. Fix the scale permanently into the face channel, copper up. The patent allows etching before or after this step. Not given: the metal, the dimensions and how the scale is fixed. Ours: epoxy.

Àwọn ohun èlò fún ìgbésẹ̀ yìí:

Ọ̀pá kálípàỌ̀pá kálípà1 with integral jaws
Ìlẹ̀mọ́ epoxy ẹ̀yà méjì (tí ń le kíákíá)Ìlẹ̀mọ́ epoxy ẹ̀yà méjì (tí ń le kíákíá)1 a little

Àwọn irinṣẹ́ tí a nílò:

Ìwọ̀n tí a kò mọ̀Ìwọ̀n tí a kò mọ̀
3

Fit the parts to the circuit

The circuit is one folded piece: a double-sided slider board joined by a flexible hinge to a circuit board. Its bottom face has two pickup electrodes, 0.750 x 0.110 inch and 0.0625 inch apart. On each side of them is an interdigitated transmitter array: fingers 0.115 inch long on 0.025 inch spacing, opening to 0.0375 inch at the centre. On the circuit board, solder or wire-bond the two chips: an NEC uPD7503 3 V processor (768 bits RAM, 2 kB ROM) and a CMOS gate array. Then fit the LCD, the 100 kHz crystal, the integrating capacitor and the MODE and SET buttons. Not given: the processor's program. Ours: a capacitor from a kit.

Àwọn ohun èlò fún ìgbésẹ̀ yìí:

Pátákó àyíká líle-rírọ̀Pátákó àyíká líle-rírọ̀1 slider board + circuit board
ICIC2 uPD7503 CPU, CMOS gate array
Pánẹ́ẹ̀lì LCD oní-apáPánẹ́ẹ̀lì LCD oní-apá1 5 digits
Kírísítà quartzKírísítà quartz1 100 kHz
Àkójọpọ̀ CapacitorÀkójọpọ̀ Capacitor1 one integrating capacitor
Bọ́tìnì ìtẹ̀Bọ́tìnì ìtẹ̀2 MODE, SET
Wáyà Sọ́ldàWáyà Sọ́ldà1 a little

Àwọn irinṣẹ́ tí a nílò:

Irin ìsúdìIrin ìsúdì
4

Build the slide

The slide frame wraps the back and edges of the beam and carries the movable jaws. Fix it to the depth rod, which runs in the back channel of the beam; the rod's free end is the depth gauge. Put the moulded plastic housing between the frame ends. Fasten two metal wear strips under the slider board, one on each side of the scale. They ride on the beam and connect the board's copper to it. Not given: the metal and sizes.

Àwọn ohun èlò fún ìgbésẹ̀ yìí:

Férémù ìyọ̀Férémù ìyọ̀1 with jaws
Irin tí a kò mọ̀Irin tí a kò mọ̀1 depth rod and two wear strips
Àpótí ìyọ̀Àpótí ìyọ̀1 ẹyọ

Àwọn irinṣẹ́ tí a nílò:

Ìwọ̀n tí a kò mọ̀Ìwọ̀n tí a kò mọ̀
Ìdìpọ̀ sìkírúdáìfà tí ó péyeÌdìpọ̀ sìkírúdáìfà tí ó péye
5

Assemble and check

Fold the circuit into the housing recess, slider board facing the scale, and screw it to the frame. The electrodes must lie parallel to the scale bars at every point of travel. Put the two 1.5 V cells (the patent says 'zinc oxide') in the battery pockets of the circuit. The display shows five digits, a ten-thousandths bar graph, a minus sign and 'mm', plus PEAK, LOW, HIGH and LIMIT. Ours: check the reading against a vernier caliper.

Àwọn ohun èlò fún ìgbésẹ̀ yìí:

Skurú ẹ̀rọSkurú ẹ̀rọ2 ẹyọ
Bátírì bọ́tìnnì fóltì 1.5Bátírì bọ́tìnnì fóltì 1.52 ẹyọ

Àwọn irinṣẹ́ tí a nílò:

Ìdìpọ̀ sìkírúdáìfà tí ó péyeÌdìpọ̀ sìkírúdáìfà tí ó péye
Kálípà FáníàKálípà Fáníà

Àwọn ohun-èlò

15

Àwọn irinṣẹ́ tó nílò

7

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