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Copper Sheet Forged from Cast Copper
Copper is soft and can be hammered thin cold, but every blow hardens it until it cracks. Heating it to a dull red anneals it soft again; unlike steel, copper can be quenched straight away without hardening. Hammer, anneal, repeat: that is how sheet was made before rolling mills.
It starts from a cast piece of smelted copper. A rolling mill does the same job faster; the hammer needs nothing but an anvil.
Àárín
Half a day
Ìlànà
1
1
Anneal the casting
Anneal the casting
Set the copper on fire bricks and heat it with the torch to a dull red, seen in shade. Pick it up with tongs and quench it in water.
Àwọn ohun èlò fún ìgbésẹ̀ yìí:
Ìṣù Bàbà200 g
Omi10 lítàÀwọn irinṣẹ́ tí a nílò:
Ọ̀pá Iná Pùróféènì
Bíríkì aládùúró-iná
Ẹmú alágbẹ̀dẹ
Àpótí ìtutù
Gíláàsì ààbò2
2
Spread it
Spread it
On the anvil, strike overlapping blows with the cross peen in one direction, then the other, to spread the copper. Turn it over often.
Àwọn irinṣẹ́ tí a nílò:
Ìdí Alágbẹ̀dẹ
Òòlù olórí ìtẹ̀ ìpakà
Ìbọ̀wọ́ Iṣẹ́ Awọ3
3
Anneal when it stiffens
Anneal when it stiffens
When the copper rings and stops moving under the hammer, anneal it again as in step 1. Expect to anneal many times.
Àwọn irinṣẹ́ tí a nílò:
Ọ̀pá Iná Pùróféènì
Ẹmú alágbẹ̀dẹ
Àpótí ìtutù4
4
Clean the scale
Clean the scale
Soak it in a bowl of vinegar with a spoon of salt until the black scale loosens, then scrub it bright with the wire brush and rinse.
Àwọn ohun èlò fún ìgbésẹ̀ yìí:
Ọtí kíkan0.5 lítà
Iyọ̀10 gÀwọn irinṣẹ́ tí a nílò:
Abọ́
Ìṣètò búrọ́ọ̀ṣì okùn5
5
Planish flat
Planish flat
Planish the sheet smooth with light, overlapping blows of the ball peen's flat face, checking the thickness with the caliper.
Àwọn irinṣẹ́ tí a nílò:
Òòlù olórí bọ́ọ̀lù
Ìdí Alágbẹ̀dẹ
Òṣùwọ̀n Kálípà Díjítà Ìnṣì 66
6
Trim
Trim
Anneal a last time if it must be bent later. Trim the cracked edges with snips and file them.
Àwọn irinṣẹ́ tí a nílò:
Ìlàǹkàn irin
Àkójọ Ìfá7
7
Troubleshooting
Troubleshooting
Forging copper troubleshooting.
Flow
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Àwọn irinṣẹ́ tó nílò
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