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Glass Saw: Rigid Diamond Wire Ring Driven by Its Rim
Martin

Ṣẹ́dá nipasẹ̀

Martin

23. Oṣù Kẹwà 2026NO
18
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Glass Saw: Rigid Diamond Wire Ring Driven by Its Rim

Jesse Cogswell's ring saw (US 4,576,139, 1986) for glass, ceramics and stone. The blade is a rigid circle of wire coated with bonded diamond, standing upright through a cutting table. A rubber-tyred wheel on the motor drives it by friction round its own rim at 3000 ft/min or more, and twelve guide wheels on slots round an aluminium back-plate hold it true. Because it cuts with any part of its rim, the work can be turned freely for curves and inside shapes; a sponge in a water tray wets the wire. The patent sizes the ring from the thickest work to be cut (8 in ring for 3/16 in); the notebook does the sums. The picture: the patent's Fig. 1.
Ilọsíwájú
3 days

Ìlànà

1

Cut and brace the back-plate

Cut the back-plate (2A) from aluminium plate, its upper part curved as an arc to shield the saw, stiffened by an angle (2B) along the top and a flat splatter strip (2C) at the front. Bolt on two front struts (21, 21A) and two side struts (22) and bolt them to the base. Ours: drill press.

Àwọn ohun èlò fún ìgbésẹ̀ yìí:

Àwo Alumíníọ̀mùÀwo Alumíníọ̀mù1 ẹyọ
Igun aluminiomuIgun aluminiomu1 ẹyọ
Bọ́ọ̀tì onígun mẹ́fà - ìpele 8.8Bọ́ọ̀tì onígun mẹ́fà - ìpele 8.81 ẹyọ

Àwọn irinṣẹ́ tí a nílò:

Ẹ̀rọ Ìlùkòkò OnídúróẸ̀rọ Ìlùkòkò Onídúró
Kọ́kọ́rọ́ tí a lè ṣàtúnṣeKọ́kọ́rọ́ tí a lè ṣàtúnṣe
2

Cut the wheel-slider apertures

Cut slots (32) through the back-plate's arc at 0, 30, 60, 90, 120, 210, 240, 270, 300 and 330° round the ring's centre: two slots at 90° and 210° for the guide pairs, one at each of the others. The slots let each guide wheel slide to the ring.

Àwọn irinṣẹ́ tí a nílò:

Ẹ̀rọ Ìlùkòkò OnídúróẸ̀rọ Ìlùkòkò Onídúró
3

Assemble the guide wheels

For each of the twelve guide wheels, stretch two rubber O-rings (27) into the grooves of a bearing wheel (26) with sealed roller bearings, and mount it on a shoulder bolt (28) with a washer, lockwasher and nut.

Àwọn ohun èlò fún ìgbésẹ̀ yìí:

Rọ́là atọ́nàRọ́là atọ́nà12 ẹyọ
Òrùka O rọ́bàÒrùka O rọ́bà24 ẹyọ
Bọ́ọ̀tù OníhàBọ́ọ̀tù Oníhà12 ẹyọ
Wáṣà PẹrẹsẹWáṣà Pẹrẹsẹ12 ẹyọ
Spring WasherSpring Washer12 ẹyọ
Nọ́ọ̀tì Onígun Mẹ́fàNọ́ọ̀tì Onígun Mẹ́fà12 ẹyọ

Àwọn irinṣẹ́ tí a nílò:

Kọ́kọ́rọ́ tí a lè ṣàtúnṣeKọ́kọ́rọ́ tí a lè ṣàtúnṣe
4

Turn the drive wheel

Turn an aluminium disk with a hub, a bored axle hole and a deep groove round its rim, and seat a large rubber O-ring (23) in the groove as its driving tyre. Ours: lathe.

Àwọn ohun èlò fún ìgbésẹ̀ yìí:

Àwo Alumíníọ̀mùÀwo Alumíníọ̀mù1 ẹyọ
Òrùka O rọ́bàÒrùka O rọ́bà1 ẹyọ

Àwọn irinṣẹ́ tí a nílò:

Ẹ̀rọ Ìyí IrinẸ̀rọ Ìyí Irin
5

Mount the motor and drive axle

Strap the electric motor (51) onto its pillow block (50) with fastening bands (52) and bolt the block to the base. Fix the drive wheel on the motor's axle (24) and carry the axle's end in an axle pillow block (24A, 24B).

Àwọn ohun èlò fún ìgbésẹ̀ yìí:

Mọ́tò iná mànàmánáMọ́tò iná mànàmáná1 ẹyọ
Ìgbànú ìdè mọ́tòÌgbànú ìdè mọ́tò2 ẹyọ
Ìdìmú bííyárìnÌdìmú bííyárìn2 ẹyọ
Ọ̀pá irin agbéǹkẹ́kẹ́Ọ̀pá irin agbéǹkẹ́kẹ́1 ẹyọ
Bọ́ọ̀tì onígun mẹ́fà - ìpele 8.8Bọ́ọ̀tì onígun mẹ́fà - ìpele 8.81 ẹyọ

Àwọn irinṣẹ́ tí a nílò:

Kọ́kọ́rọ́ tí a lè ṣàtúnṣeKọ́kọ́rọ́ tí a lè ṣàtúnṣe
6

Fit the ring and its guides

Stand the ring saw on the drive wheel's tyre. Bolt the guide wheels through their slots: each pair with a tension spring between its two wheels, each single with a spring to the back-plate's lower rim, the one at 330° pressing the ring onto the drive wheel. Set them against the ring, then tighten the nuts. Fit two horizontal roller-guides (17) at 150°, sprung together, just before the cut.

Àwọn ohun èlò fún ìgbésẹ̀ yìí:

Abẹ ayùn òrùka dáyámọ́ǹdìAbẹ ayùn òrùka dáyámọ́ǹdì1 ẹyọ
Orísun ìfàOrísun ìfà11 ẹyọ
Rọ́là atọ́nàRọ́là atọ́nà2 ẹyọ

Àwọn irinṣẹ́ tí a nílò:

Kọ́kọ́rọ́ tí a lè ṣàtúnṣeKọ́kọ́rọ́ tí a lè ṣàtúnṣe
7

Fit the table, tray and sponge

Bolt the water tray (46) on four bracket supports (19, 20) by its four studs; put a ring-shaped sponge (47) in it and the cutting table (44) over it, the ring passing through centre holes reached by slots offset half an inch from a radius. Set the table top below the ring's centre line by the thickest work you will cut. Add water to the tray.

Àwọn ohun èlò fún ìgbésẹ̀ yìí:

ÀwoÀwo1 ẹyọ
KànìnkànìnKànìnkànìn1 ẹyọ
Àwo Alumíníọ̀mùÀwo Alumíníọ̀mù1 ẹyọ
OmiOmi1 batch

Àwọn irinṣẹ́ tí a nílò:

Kọ́kọ́rọ́ tí a lè ṣàtúnṣeKọ́kọ́rọ́ tí a lè ṣàtúnṣe
8

Fit the face shield and drip pan

Bolt the shield arm (41) to the back-plate and pivot a clear acrylic face shield (43) in its holder (42) on a locking screw. The base is a catchment for the coolant with a drain hole in one corner.

Àwọn ohun èlò fún ìgbésẹ̀ yìí:

Pẹlẹbẹ AkrílíìkìPẹlẹbẹ Akrílíìkì1 ẹyọ
Àwo Alumíníọ̀mùÀwo Alumíníọ̀mù1 ẹyọ
Àwo ìkánÀwo ìkán1 ẹyọ

Àwọn irinṣẹ́ tí a nílò:

Kọ́kọ́rọ́ tí a lè ṣàtúnṣeKọ́kọ́rọ́ tí a lè ṣàtúnṣe
9

Ring size and drive speed

Ń ṣí ìwé Jupyter…

Àwọn ohun-èlò

20

Àwọn irinṣẹ́ tó nílò

3

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