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Metal Band Saw: Horizontal Saw on a Welded Steel Frame
Martin

Ṣẹ́dá nipasẹ̀

Martin

23. Oṣù Kẹwà 2026NO
15
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Metal Band Saw: Horizontal Saw on a Welded Steel Frame

Curtis Eccardt's horizontal power band saw (Emerson Electric, US 4,364,294, 1982), built from welded steel channel and tube instead of iron castings to cut its cost. The saw head swings down on trunnions over the bed; a hydraulic cylinder with a valve sets how fast it feeds, a spring counterbalances it, and a spring tensioner shows the blade tension on a scale. Two guides with rollers twist the blade's lower run 90° so its teeth face down into the work, and carbide inserts hold it there. The patent gives no sizes, speeds or ratings; the welder and wrenches are ours. The picture: the patent's Fig. 1.
Ilọsíwájú
4 days

Ìlànà

1

Weld the bed

Stand two steel channels (9a, 9b) parallel, webs upright and flanges facing in, and weld gussets (15) between their webs. Bolt a bed plate (17) across the top flanges as the work surface. Ours: MIG welder, drill press for the bolt holes.

Àwọn ohun èlò fún ìgbésẹ̀ yìí:

Ẹ̀yà irin oníhun UẸ̀yà irin oníhun U2 ẹyọ
Pẹpẹ irin rírọ̀Pẹpẹ irin rírọ̀1 ẹyọ
Bọ́ọ̀tì onígun mẹ́fà - ìpele 8.8Bọ́ọ̀tì onígun mẹ́fà - ìpele 8.81 ẹyọ

Àwọn irinṣẹ́ tí a nílò:

Ẹ̀rọ Ìdàpọ̀ Irin MIGẸ̀rọ Ìdàpọ̀ Irin MIG
Ẹ̀rọ Ìlùkòkò OnídúróẸ̀rọ Ìlùkòkò Onídúró
Kọ́kọ́rọ́ tí a lè ṣàtúnṣeKọ́kọ́rọ́ tí a lè ṣàtúnṣe
2

Weld and bolt on the legs

Weld formed sheet-steel legs onto horizontal floor members to make front and rear leg weldments (19, 21), and bolt them under the bed.

Àwọn ohun èlò fún ìgbésẹ̀ yìí:

Àwo irinÀwo irin1 ẹyọ
Páìpù irin iléPáìpù irin ilé1 ẹyọ
Bọ́ọ̀tì onígun mẹ́fà - ìpele 8.8Bọ́ọ̀tì onígun mẹ́fà - ìpele 8.81 ẹyọ

Àwọn irinṣẹ́ tí a nílò:

Ẹ̀rọ Ìdàpọ̀ Irin MIGẸ̀rọ Ìdàpọ̀ Irin MIG
Kọ́kọ́rọ́ tí a lè ṣàtúnṣeKọ́kọ́rọ́ tí a lè ṣàtúnṣe
3

Weld the head

Weld a head post (25) of square or rectangular steel tube square to a head beam (27) of rectangular tube. Weld a bracket leg (29) down from the beam's outer end, and fix support plates at both ends (31, 33).

Àwọn ohun èlò fún ìgbésẹ̀ yìí:

Páìpù irin iléPáìpù irin ilé1 ẹyọ
Pẹpẹ irin rírọ̀Pẹpẹ irin rírọ̀1 ẹyọ

Àwọn irinṣẹ́ tí a nílò:

Ẹ̀rọ Ìdàpọ̀ Irin MIGẸ̀rọ Ìdàpọ̀ Irin MIG
4

Fit the trunnions and align the pivot

Fix a shaft through the head post with its ends out as trunnions (55a, 55b), in bushings in two bearing blocks (59a, 59b) bolted inside the channel webs. Each block has one close-fit bolt hole and three oversize ones: shift the blocks until the pivot is parallel to the bed plate, then torque the bolts. A set screw (67) takes out end play.

Àwọn ohun èlò fún ìgbésẹ̀ yìí:

Ọ̀pá irin agbéǹkẹ́kẹ́Ọ̀pá irin agbéǹkẹ́kẹ́1 ẹyọ
Búṣìn irinBúṣìn irin2 ẹyọ
Ìdìmú bííyárìnÌdìmú bííyárìn2 ẹyọ
Bọ́ọ̀tì onígun mẹ́fà - ìpele 8.8Bọ́ọ̀tì onígun mẹ́fà - ìpele 8.88 ẹyọ
Ìsúrù ìdúró olójú kòtòÌsúrù ìdúró olójú kòtò1 ẹyọ

Àwọn irinṣẹ́ tí a nílò:

Ẹ̀rọ Ìlùkòkò OnídúróẸ̀rọ Ìlùkòkò Onídúró
Sípánà agbára yíyíSípánà agbára yíyí
5

Mount motor, belt drive and gearbox

Mount the electric motor (37) on a plate (38) pivoted on the head beam, and couple it by a multi-speed belt and pulleys (41) to a gearbox (39). Fit the drive wheel (43) on the gearbox output shaft.

Àwọn ohun èlò fún ìgbésẹ̀ yìí:

Mọ́tò iná mànàmánáMọ́tò iná mànàmáná1 ẹyọ
Pẹpẹ irin rírọ̀Pẹpẹ irin rírọ̀1 ẹyọ
Bẹ́líìtì ìwakọ̀Bẹ́líìtì ìwakọ̀1 ẹyọ
Kẹ̀kẹ́ okùnKẹ̀kẹ́ okùn1 ẹyọ
Àpótí gíàÀpótí gíà1 ẹyọ
Kẹ̀kẹ́ ayùn ọ̀jáKẹ̀kẹ́ ayùn ọ̀já1 ẹyọ

Àwọn irinṣẹ́ tí a nílò:

Kọ́kọ́rọ́ tí a lè ṣàtúnṣeKọ́kọ́rọ́ tí a lè ṣàtúnṣe
6

Build the idler tensioner

Weld an idler yoke (87) of rolled steel plate, pivot it on the head beam with a pin (89), and cantilever the idler axle from it with the idler wheel (45) on bearings (85). A threaded rod (91) pulls the yoke through a coil spring (93) held between compression plates and a U-bolt (97); a knob (99) turns the rod. An indicator (101) on the spring reads the tension on a scale (103).

Àwọn ohun èlò fún ìgbésẹ̀ yìí:

Pẹpẹ irin rírọ̀Pẹpẹ irin rírọ̀1 ẹyọ
Pínì irinPínì irin1 ẹyọ
Ọ̀pá irin agbéǹkẹ́kẹ́Ọ̀pá irin agbéǹkẹ́kẹ́1 ẹyọ
Kẹ̀kẹ́ ayùn ọ̀jáKẹ̀kẹ́ ayùn ọ̀já1 ẹyọ
Bearing Bọ́ọ̀lùBearing Bọ́ọ̀lù1 ẹyọ
Ọ̀pá oníṣọ̀kanỌ̀pá oníṣọ̀kan1 ẹyọ
Coil SpringCoil Spring1 ẹyọ
Bọ́ọ̀tù UBọ́ọ̀tù U1 ẹyọ
Bọ́tìnì ìdaríBọ́tìnì ìdarí1 ẹyọ

Àwọn irinṣẹ́ tí a nílò:

Ẹ̀rọ Ìdàpọ̀ Irin MIGẸ̀rọ Ìdàpọ̀ Irin MIG
Kọ́kọ́rọ́ tí a lè ṣàtúnṣeKọ́kọ́rọ́ tí a lè ṣàtúnṣe
7

Build the two blade guides

In each guide channel (111) mount two guide rollers (115a, 115b) on ball bearings on eccentric bushings, one fixed and one adjusted to the blade thickness. Add a carbide thrust insert (133) on the blade's back edge and two carbide side inserts (137a fixed, 137b on a sprung swing bracket set by a bolt and knob). Clamp the guides on two bar tracks (107).

Àwọn ohun èlò fún ìgbésẹ̀ yìí:

Rọ́là atọ́nàRọ́là atọ́nà4 ẹyọ
Bearing Bọ́ọ̀lùBearing Bọ́ọ̀lù4 ẹyọ
Búṣì àìwà-láàrinBúṣì àìwà-láàrin4 ẹyọ
Ẹ̀yà kábáídìẸ̀yà kábáídì6 ẹyọ
Coil SpringCoil Spring2 ẹyọ
Bọ́tìnì ìdaríBọ́tìnì ìdarí2 ẹyọ
Páìpù irin iléPáìpù irin ilé1 ẹyọ

Àwọn irinṣẹ́ tí a nílò:

Kọ́kọ́rọ́ tí a lè ṣàtúnṣeKọ́kọ́rọ́ tí a lè ṣàtúnṣe
8

Fit the blade and set the tension

By hand, run the endless blade (47) round the drive and idler wheels and through both guides; the rollers twist its lower run about 90° so the teeth face down. Turn the tension knob until the scale shows the tension you want.

Àwọn ohun èlò fún ìgbésẹ̀ yìí:

Abẹ ayùn onígbànúAbẹ ayùn onígbànú1 ẹyọ
9

Fit the feed cylinder and counterbalance

Connect a hydraulic cylinder (71) between bed channel and head post above the trunnions, filled with oil and piped through tubing (75) to a control valve (73): the valve sets the feed rate and, closed, holds the head. Fit a coil spring (78) on a threaded linkage (79) between an end gusset and the head post below the trunnions, adjusted by a knob (80), to counterbalance the head.

Àwọn ohun èlò fún ìgbésẹ̀ yìí:

Silinda hydraulicSilinda hydraulic1 ẹyọ
Epo háídíróòlíìkìEpo háídíróòlíìkì1 batch
Fọ́nrán háídíróòlíìkìFọ́nrán háídíróòlíìkì1 ẹyọ
Fáfù ìdarí ìṣànFáfù ìdarí ìṣàn1 ẹyọ
Coil SpringCoil Spring1 ẹyọ
Ọ̀pá oníṣọ̀kanỌ̀pá oníṣọ̀kan1 ẹyọ
Bọ́tìnì ìdaríBọ́tìnì ìdarí1 ẹyọ

Àwọn irinṣẹ́ tí a nílò:

Kọ́kọ́rọ́ tí a lè ṣàtúnṣeKọ́kọ́rọ́ tí a lè ṣàtúnṣe
10

Bolt on the vice

Bolt the quick-acting vice to the bed plate to clamp the work square under the blade.

Àwọn ohun èlò fún ìgbésẹ̀ yìí:

Ìdìmú Ẹ̀rọÌdìmú Ẹ̀rọ1 ẹyọ
Bọ́ọ̀tì onígun mẹ́fà - ìpele 8.8Bọ́ọ̀tì onígun mẹ́fà - ìpele 8.81 ẹyọ

Àwọn irinṣẹ́ tí a nílò:

Kọ́kọ́rọ́ tí a lè ṣàtúnṣeKọ́kọ́rọ́ tí a lè ṣàtúnṣe

Àwọn ohun-èlò

29

Àwọn irinṣẹ́ tó nílò

4

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