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Phosphor Bronze Wire: Cast Billet Extruded at 570-620 °C, then Cold Drawn without Annealing (Barthel, Lurgi, US 2,079,239)
Cast phosphor bronze holds a brittle tin-rich phase that made wire drawing a long round of drawing and annealing. Barthel found that extruding the casting at 570-620 °C kneads it into one soft, even phase, after which it draws straight down to wire.
Result: phosphor bronze wire, drawn without intermediate annealing.
Source: Barthel, US 2,079,239 (American Lurgi, 1937). His temperature is for about 8 % tin; our ingot has about 9 %, so the same range is ours. Not given: extrusion ratio, die sizes. Picture drawn by Youblob.
Ilọsíwájú
2 days
Ìlànà
1
1
Cast a billet and cool it fast
Cast a billet and cool it fast
Melt the phosphor bronze and cast it into a billet, cooling it rapidly. Ours: cast in an ingot mould and quench.
Àwọn ohun èlò fún ìgbésẹ̀ yìí:
Ìdìpọ̀ idẹ fọ́sífọ́rọ̀sì1 as requiredÀwọn irinṣẹ́ tí a nílò:
Ìkòkò graphite àti amọ̀
Ìléru kóńdó
Àwòṣe fún ìṣù irin
Àpótí ìtutù2
2
Heat the billet to 570-620 °C
Heat the billet to 570-620 °C
Heat the billet to between about 570 and 620 °C (Barthel's range for about 8 % tin and 0.3 % phosphorus). Temperature: 500-650 °C overall; the less tin, the hotter (about 650 °C for 6 % tin).
Àwọn irinṣẹ́ tí a nílò:
Ààrò muffle
Pirómítà3
3
Extrude it in one pass
Extrude it in one pass
Extrude the hot billet in an extrusion press. The kneading makes the metal even all through, practically all alpha. For thick products with little reduction, cold-press the billet 10-20 % first.
Àwọn irinṣẹ́ tí a nílò:
Ẹ̀rọ ìtẹ̀ ìtújáde hydraulic4
4
Cold draw to wire without annealing
Cold draw to wire without annealing
Draw the extruded rod cold through dies down to wire; Barthel's metal needs no annealing between draws. Ours: a steel drawplate with drawing lubricant, one hole smaller each pass.
Àwọn irinṣẹ́ tí a nílò:
Àwo ìfàokùn irin
Èròjà ìdẹ̀rọ̀ fún fífa wáyàÀwọn ohun-èlò
1- 1 as requiredÀyè
Àwọn irinṣẹ́ tó nílò
9- Àyè
- Àyè
- Àyè
- Àyè
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