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Spiegeleisen from Spathic Ore: Siegen Blast Furnace
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13. Oṣù Kẹwà 2026NO
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Spiegeleisen from Spathic Ore: Siegen Blast Furnace

Spiegeleisen, 'mirror iron', is pig iron rich in manganese. Bessemer steelmakers added it to the blown metal to put back carbon and manganese. The Siegen works made it by roasting their manganese-bearing spathic ore and smelting it in the blast furnace with brown hematite, limestone and coke, as Bauerman describes (1890).
Ilọsíwájú
Works process

Ìlànà

1

Watch: iron from a blast furnace

A 1951 film of the blast furnace: ore, coke and limestone in layers, hot blast, slag and tapping. Spiegeleisen is made the same way from a manganese-rich ore.
2

Roast the spathic ore

Break the ore small. In the kiln, lay 4 in of charcoal on the upper grate, then alternate layers of ore and waste fuel (coke breeze), 40 parts ore to 8 fuel by measure. Light a wood fire on the lower grate and keep it three days. Draw a quarter of the roasted ore each day and refill with half the fuel.

Àwọn ohun èlò fún ìgbésẹ̀ yìí:

Òkúta irin sideriteÒkúta irin siderite1 as required
ÈédúÈédú1 as required
Èédú metalurgiÈédú metalurgi1 as required
Igi ÌdánáIgi Ìdáná1 as required

Àwọn irinṣẹ́ tí a nílò:

Ààrò yíyan òkúta irinÀàrò yíyan òkúta irin
Òòlù ńláÒòlù ńlá
3

Charge the blast furnace

Each charge: 28.8 parts roasted spathic ore, 7.2 brown hematite and 9 limestone, with 20 parts coke (Charlottenhütte, by weight).

Àwọn ohun èlò fún ìgbésẹ̀ yìí:

Òkúta irin (irin ilẹ̀ ẹrẹ̀ / hematite / magnetite)Òkúta irin (irin ilẹ̀ ẹrẹ̀ / hematite / magnetite)1 as required
Kábónéètì Kalisiọ̀mù - Òkúta Ẹfun Fífọ́Kábónéètì Kalisiọ̀mù - Òkúta Ẹfun Fífọ́1 as required
Èédú metalurgiÈédú metalurgi1 as required

Àwọn irinṣẹ́ tí a nílò:

Ìléru ńlá yíyọ́ irinÌléru ńlá yíyọ́ irin
4

Blow it hot

Blow through three tuyeres at about 3½ lb per square inch, with a hot blast (280–300° in Bauerman). Keep the hearth hot: a hotter blast reduces more manganese. Keep the slag nearly neutral.

Àwọn irinṣẹ́ tí a nílò:

Ìléru ńlá yíyọ́ irinÌléru ńlá yíyọ́ irin
PirómítàPirómítà
5

Tap and cast

Tap the metal into moulds. Siegen's spiegeleisen held about 8 % manganese.

Àwọn irinṣẹ́ tí a nílò:

Ọ̀pá ìtú ìléruỌ̀pá ìtú ìléru
Ìmọ̀ ìdà ìṣù irinÌmọ̀ ìdà ìṣù irin
Ìbọ̀wọ́ Tí Ń Fara Da OoruÌbọ̀wọ́ Tí Ń Fara Da Ooru
Ààbò Ojú GbogboÀàbò Ojú Gbogbo
6

Honest limits

Figures are Bauerman's (1890) for Siegen; a works blast furnace made about 30 tons a day. Later spiegel ran ~15 % manganese (Wikipedia), from richer Spanish and Sardinian ores.

Àwọn ohun-èlò

6

Àwọn irinṣẹ́ tó nílò

8

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