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Guitar Strings: Bronze Wound on Steel, Then Heat-Soaked (Stone and Falcone 1977)
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28. Oṣù Kẹwà 2026NO
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Guitar Strings: Bronze Wound on Steel, Then Heat-Soaked (Stone and Falcone 1977)

A wound string is a steel core with another wire wrapped round it. Stone and Falcone believed the wrap keeps stresses from the winding and slowly unwinds as the string is played, so the tone goes dead. Their fix: after winding, heat-soak the string, at least 2 hours at 270 °F or 30 minutes at 480 °F for a bronze wrap, then let it cool. Source: W. N. Stone and A. S. Falcone (National Musical String Co.), US 4,063,674 (1977). Unknown: where phosphor bronze wire comes from, and the gauges. The winding, which the patent calls conventional, is ours, after Landtroop and Dykstra, US 6,256,872 (2001). These are linked to unknown heads. The plain strings of the set are steel music wire; that, the oven and the nitrogen are ours. Picture drawn by Youblob.
Ilọsíwájú
1 day

Ìlànà

1

Cut the core and plain strings

Cut steel music wire for the cores of the wound strings and for the plain strings of the set. Unknown: the gauges and lengths, and the ball ends.

Àwọn ohun èlò fún ìgbésẹ̀ yìí:

Okùn Irin Orin 0.032 inchOkùn Irin Orin 0.032 inch1 as required

Àwọn irinṣẹ́ tí a nílò:

Ẹ̀mú ìgé okùn oníkọ̀rọ̀Ẹ̀mú ìgé okùn oníkọ̀rọ̀
Ìwọ̀n tí a kò mọ̀Ìwọ̀n tí a kò mọ̀
2

Wind the bronze wrap at room temperature

Wrap phosphor bronze wire helically round each core at room temperature. The patent prefers a wrap that expands more with heat than the core. The patent says only 'in a conventional manner'. Ours, after Landtroop and Dykstra, US 6,256,872 (2001): hook the core's ball end on the motor-driven headstock spindle, grip the other end in the tailstock chuck and stretch it with the tailstock tension cylinder; fix the end of the cover wire at the ball end, then spin the core while a carriage travels toward the tailstock, paying the cover wire out under tension from its spool; cut it off at the end.

Àwọn ohun èlò fún ìgbésẹ̀ yìí:

Wáyà idẹ fọ́sfọ́rùWáyà idẹ fọ́sfọ́rù1 as required

Àwọn irinṣẹ́ tí a nílò:

Ẹ̀rọ ìwé okùn ohun-èlò orinẸ̀rọ ìwé okùn ohun-èlò orin
Ìwọ̀n tí a kò mọ̀Ìwọ̀n tí a kò mọ̀
Gíláàsì ààbòGíláàsì ààbò
3

Heat-soak the wound strings

Heat the wound strings for a bronze wrap at 270-480 °F (132-249 °C): at least 2 hours at 270 °F or at least 30 minutes at 480 °F, shorter the hotter. If the wire tarnishes in hot air, do it without air, in nitrogen or carbon dioxide. The wrap's turns settle into more even spacing.

Àwọn irinṣẹ́ tí a nílò:

ÀàròÀàrò
Ẹ̀rọ Ìwọ̀n Ooru Yàrá ÌwádìíẸ̀rọ Ìwọ̀n Ooru Yàrá Ìwádìí
Sílíńdà Gáàsì NàìtírójìnSílíńdà Gáàsì Nàìtírójìn
4

Cool and set up the set

Let the strings cool back to room temperature. Make up the set with the plain steel strings.

Àwọn irinṣẹ́ tí a nílò:

Ẹ̀mú ìgé okùn oníkọ̀rọ̀Ẹ̀mú ìgé okùn oníkọ̀rọ̀

Àwọn ohun-èlò

2

Àwọn irinṣẹ́ tó nílò

7

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