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Metal Oxide Varistor: Zinc Oxide with 0.2 % Bismuth Oxide, 1000 °C, 2.0 mm (Masuyama 1972)
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28. Oṣù Kẹwà 2026FI
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Metal Oxide Varistor: Zinc Oxide with 0.2 % Bismuth Oxide, 1000 °C, 2.0 mm (Masuyama 1972)

A non-linear resistor: the current through it rises far faster than the voltage across it. Masuyama, Matsuoka and Nishi made one from zinc oxide with a little bismuth oxide: pressed into a disc, sintered, lapped, and given metal electrodes. With 0.2 mole % bismuth oxide, sintered at 1000 °C and lapped to 2.0 mm, the disc measured a C-value of 84 at 1 mA and a nonlinearity exponent n of 4.3. Source: T. Masuyama, M. Matsuoka and T. Nishi (Matsushita), US 3,663,458 (1972), Example 1. Unknown: what the silver paint is. The patent calls the spraying and the paint well known. The spraying is ours, after US Army Corps of Engineers EM 1110-2-3401 (1999). The 10 g batch is our arithmetic. Picture: the patent's drawing.
Ilọsíwájú
1 day

Ìlànà

1

Weigh 99.8 : 0.2 and wet-mill 5 hours

Mix zinc oxide and bismuth oxide 99.8 : 0.2 by moles. Ours, for 10 g: 9.887 g zinc oxide, 0.113 g bismuth oxide (our arithmetic). Mill wet for 5 hours, then dry. Unknown: the milling liquid.

Àwọn ohun èlò fún ìgbésẹ̀ yìí:

Lulú Sínkì Ọ́ksídìLulú Sínkì Ọ́ksídì9.887 g
Bismuth oxideBismuth oxide0.113 g

Àwọn irinṣẹ́ tí a nílò:

Òǹwọ̀n ìdọ́gbaÒǹwọ̀n ìdọ́gba
Ẹ̀rọ Lílọ Bọ́ọ̀lù IrinẸ̀rọ Lílọ Bọ́ọ̀lù Irin
Ààrò ìgbẹ̀Ààrò ìgbẹ̀
2

Press discs 13 mm by 2.5 mm

Press the powder in a mould into discs 13 mm across and 2.5 mm thick at 340 kg/cm².

Àwọn irinṣẹ́ tí a nílò:

Ẹ̀rọ ìtẹ̀ háídírọ́líìkìẸ̀rọ ìtẹ̀ háídírọ́líìkì
Mọ́ọ̀dù títẹ díìsìMọ́ọ̀dù títẹ díìsì
Kálípà FáníàKálípà Fáníà
3

Sinter 1 hour at 1000 °C and furnace-cool

Sinter the discs in air for 1 hour at 1000 °C, then let them cool in the furnace to room temperature (about 15-30 °C).

Àwọn irinṣẹ́ tí a nílò:

Ààrò muffleÀàrò muffle
4

Lap both faces to 2.0 mm

Lap both faces with 600-mesh silicon carbide until the disc is 2.0 mm thick.

Àwọn irinṣẹ́ tí a nílò:

Ọkà kaboidi silikoniỌkà kaboidi silikoni
Kálípà FáníàKálípà Fáníà
5

Spray aluminium electrodes and attach leads

Spray a metallised film of aluminium on both faces. Attach a lead wire to each with conductive silver paint. Ours, after US Army Corps of Engineers EM 1110-2-3401 (1999): wire-arc spray the aluminium from two 3.2 mm wires melted by an 18-40 V DC arc and atomised by compressed air, 15-20 cm from the disc and never at less than 45°, in at least two coats at right angles of 50-75 µm each. Unknown: the paint.

Àwọn ohun èlò fún ìgbésẹ̀ yìí:

Ìṣù aluminiọ̀mùÌṣù aluminiọ̀mù1 as 3.2 mm spray wire
Kùn fàdákà tí ń gba iná mànàmánáKùn fàdákà tí ń gba iná mànàmáná1 as required
Okùn BàbàOkùn Bàbà2 ẹyọ

Àwọn irinṣẹ́ tí a nílò:

Kálípà FáníàKálípà Fáníà
Ìbọn ìfọ́nká iná-ọ̀run wáyàÌbọn ìfọ́nká iná-ọ̀run wáyà
Ohun ìtẹ̀ afẹ́fẹ́ ti iléeṣẹ́Ohun ìtẹ̀ afẹ́fẹ́ ti iléeṣẹ́

Àwọn ohun-èlò

5

Àwọn irinṣẹ́ tó nílò

10

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