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Hot Plate Magnetic Stirrer: Ring Heater over a Relay Magnet on a Shielded Spindle (Hug, US 3,028,476)
Ed

Created by

Ed

9. November 2026FI
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Hot Plate Magnetic Stirrer: Ring Heater over a Relay Magnet on a Shielded Spindle (Hug, US 3,028,476)

A laboratory stand that heats a vessel and stirs it at the same time. A motor in the base spins a bar magnet; in Theodore Hug's design (US 3,028,476, 1962) that magnet turns a second, free bar magnet on a spindle inside the hot plate, which in turn spins a coated stirring bar in the vessel. A stainless-steel radiation shield and an air gap keep the ring heater's heat away from the motor. The relay magnet sits about 1/2 in. under the aluminium heat sink: closer, eddy currents in the sink slow the stirring. Source: T. Hug, "Hot Plate and Magnetic Stirrer", US Patent 3,028,476 (filed 1960, granted 1962). Picture: its Figs. 1-2.
Advanced
Unknown

Instructions

1

Read Hug

"Attempts have been made to couple conventional heating means to magnetic stirrers, but the same have proved to be unsuccessful. Thus, the base of a laboratory vessel must be positioned relatively close to the driving rotating magnet ... Moreover, if an appreciable amount of heat from the heating means is transmitted to the motor of the magnetic stirrer, it will drastically reduce the useful operating life of said motor."
2

Build the stirrer base

Make a housing of aluminium (or another non-magnetic material) and mount an electric motor inside with its shaft upright. Fix a permanent bar magnet horizontally on the top of the shaft, just under the housing top. Wire the motor through a rheostat to its cord so the speed can be varied. Sizes, motor rating and how the housing is formed are not given.

Materials for this step:

Aluminium SheetAluminium Sheet1 housing
Electric MotorElectric Motor1 piece
Bar Magnet SetBar Magnet Set1 drive magnet
RheostatRheostat1 piece
Flexible Cord with PlugFlexible Cord with Plug1 piece

Tools needed:

Unknown DimensionsUnknown Dimensions
Unknown Forming MethodUnknown Forming Method
3

Make the radiation shield

Shape a radiation shield of non-magnetic stainless steel so it straddles the top of the housing, on stainless-steel legs (a poor conductor of heat) that stand on the housing top. Bore its centre and fit a threaded spindle there with a nut on each side of the shield. Tap a blind thread in each leg.

Materials for this step:

Stainless Steel Sheet - 304Stainless Steel Sheet - 3041 shield and legs
Threaded RodThreaded Rod1 spindle
Hex NutHex Nut2 pieces

Tools needed:

Tin SnipsTin Snips
Drill PressDrill Press
Drill Bit SetDrill Bit Set
Tap and Die SetTap and Die Set
Unknown Forming MethodUnknown Forming Method
4

Fit the relay magnet

Bore a blind cavity in a hub of non-magnetic material so it turns freely on the spindle. Lay a permanent bar magnet 1/4 in. by 1 in. by 1 3/4 in. on top of the hub and hold it with a strap screwed to the hub. The hub and strap material is not given.

Materials for this step:

Bar Magnet SetBar Magnet Set1 relay magnet, 1/4 x 1 x 1 3/4 in.
Unknown MaterialUnknown Material1 hub and strap
Machine ScrewsMachine Screws2 pieces

Tools needed:

Metal LatheMetal Lathe
Drill PressDrill Press
Drill Bit SetDrill Bit Set
Tap and Die SetTap and Die Set
5

Mount the supports

Make three support members of non-magnetic stainless steel, each an upright with flanges. Screw the flanges down into the legs, with small tubular spacers of insulating material round the screws between the shield and the flanges, so air can circulate and carry heat away. Fit a grommet in one support for the heater cord. The spacer material is not given.

Materials for this step:

Stainless Steel Sheet - 304Stainless Steel Sheet - 3041 three supports
Machine ScrewsMachine Screws3 pieces
Unknown Insulating MaterialUnknown Insulating Material3 tubular spacers

Tools needed:

Tin SnipsTin Snips
Drill PressDrill Press
Drill Bit SetDrill Bit Set
6

Fit the heater and top

Mount an annular ring heater (elements in a non-magnetic sheath) coaxial with the spindle; join its cord wires to its threaded stud between two nuts. Above it lay an aluminium heat sink, a flat plate wider than the heater, so the relay magnet is about 1/2 in. below it. Cover with a top plate of aluminium or stainless steel whose edge is spun into an inverted dish, and screw the edge to the tops of the supports. The patent claims a blackened outer surface on the heat sink and top plate (how is not given). In use, set the hot plate on the stirrer and put a stirring bar (a short bar magnet sealed in glass or coated with PTFE) in the vessel: the drive magnet turns the relay magnet, which turns the bar.

Materials for this step:

Heating ElementHeating Element1 ring heater
Flexible Cord with PlugFlexible Cord with Plug1 piece
Hex NutHex Nut2 pieces
Aluminium PlateAluminium Plate1 heat sink
Aluminium SheetAluminium Sheet1 top plate
Machine ScrewsMachine Screws3 pieces

Tools needed:

Metal Spinning ToolMetal Spinning Tool
Metal LatheMetal Lathe
Drill PressDrill Press
Drill Bit SetDrill Bit Set

Materials

13

Tools Required

8

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