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Aluminium Electrolytic Capacitors: Wound, Soaked and Sealed
An aluminium electrolytic capacitor is two aluminium foils wound up with a paper spacer between them. The anode foil is etched rough to multiply its surface and then "formed": a voltage in an electrolytic bath grows an insulating oxide layer whose thickness follows the forming voltage, and that oxide is the dielectric. The liquid electrolyte soaked into the paper, commonly ethylene glycol with boric acid, is the real cathode; the second foil only connects to it. The foils and paper are cut to width, wound with their terminals welded on, soaked with electrolyte under vacuum, put in an aluminium can, sealed with a rubber disc by curling the can's edge, sleeved, and finally run at rated voltage in heat to heal any oxide damaged by cutting and winding.
Abantado
Factory process
Mga Tagubilin
1
1
Cut the foils and paper
Cut the foils and paper
Cut the etched and formed anode foil, the spacer paper and the cathode foil from their mother rolls to width.
Mga materyales para sa hakbang na ito:
Inukit at hinubog na anode foil1 as required
Palara ng Aluminyo1 as required
Papel na panghiwalay ng capacitor1 as required2
2
Wind
Wind
Weld on the terminals, wind the foils with the paper between them, and cut the winding to length.
Mga kailangang kasangkapan:
Makinang pangrolyo ng capacitor3
3
Impregnate
Impregnate
Soak the winding with electrolyte under vacuum.
Mga materyales para sa hakbang na ito:
Ethylene glycol1 as required
Boric acid1 as requiredMga kailangang kasangkapan:
Vacuum na silid ng pagbababad4
4
Case and seal
Case and seal
Put the winding in the aluminium can, fit the rubber sealing disc and curl the can's edge to seal it; add the insulating sleeve.
Mga materyales para sa hakbang na ito:
Aluminyong lata ng capacitor1 piraso
Gomang disc na pang-selyo1 piraso
Heat shrink tubing1 piraso5
5
Post-form and test
Post-form and test
Apply rated voltage at high temperature to heal the oxide, then measure capacitance, leakage current and impedance.
Mga kailangang kasangkapan:
Rack na pang-post-forming sa mataas na temperaturaMga Materyales
8- 1 as requiredPlaceholder
- 1 as requiredPlaceholder
- 1 as requiredPlaceholder
- 1 as requiredPlaceholder
- 1 as requiredPlaceholder
- 1 pirasoPlaceholder
- 1 pirasoPlaceholder
- 1 pirasoPlaceholder
Mga Kinakailangang Kasangkapan
3- Placeholder
- Placeholder
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