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FCC Gasoline: Gas Oil Cracked over Fluidised Silica-Alumina at 975 °F, 71.5 % Conversion (Gulf, US 3,071,535)
Charlie

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Charlie

29. Oktubre 2026DE
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FCC Gasoline: Gas Oil Cracked over Fluidised Silica-Alumina at 975 °F, 71.5 % Conversion (Gulf, US 3,071,535)

In a fluid catalytic cracker, gas oil vapour streams up through a bed of fine silica-alumina powder kept floating by the gas, and breaks into gasoline and lighter products. Gulf ran theirs hotter than usual, at 975 °F, to make more butylenes for alkylation. Result (Gulf's example, barrels per day): from 44,840 of gas oil, 15,052 of gasoline boiling to 400 °F plus 4,393 of pentane fraction, with 7,547 of C4-C5, 4,230 of C3, 10,555 of light gas oil and fuel gas. Conversion 71.5 %. Source: Condrasky & Glazier, US 3,071,535 (Gulf, filed 1959). The heavy gas oil and coker gas oil come from Gulf's own crude unit and coker. Not given: catalyst regeneration, space velocity, how the gasoline is sweetened. Hot oil vapour: fire risk. Picture drawn by Youblob.
Dalubhasa
1 day

Mga Tagubilin

1

Charge the gas oils

The fresh charge is heavy straight-run gas oil boiling from 620 to 1,050 °F, 36,950 barrels per day in Gulf's example, plus 7,890 of coker gas oil boiling above 400 °F.

Mga materyales para sa hakbang na ito:

Mabigat na gas oilMabigat na gas oil36950 parts by volume
Coker gas oilCoker gas oil7890 parts by volume

Mga kailangang kasangkapan:

Tangke ng langisTangke ng langis
Bomba sa paglilipatBomba sa paglilipat
2

Crack over a suspended bed of silica-alumina powder

Vaporise the charge and pass it upward through a suspended bed of powdered silica-alumina catalyst, as in a conventional fluid catalytic cracker.

Mga kailangang kasangkapan:

Fluidised-bed reactorFluidised-bed reactor
Katalista na gel ng silica-aluminaKatalista na gel ng silica-alumina
3

Run at 975 °F or hotter, to 70 % conversion or more

Hold the cracking temperature at 975 °F or more, preferably 975 to 1,050 °F, and set the space velocity to convert at least 70 % by volume of the fresh charge. Gulf's example: 975 °F, 71.5 %.

Mga kailangang kasangkapan:

Fluidised-bed reactorFluidised-bed reactor
PirometroPirometro
4

Fractionate the products

Split the cracked products: fuel gas, a C3 fraction (4,230), a C4-C5 fraction (7,547), a C5 fraction (4,393), gasoline boiling from C6 to 400 °F (15,052), light gas oil (10,555) and heavy oils. The C3 fraction and the light gas oil are kept for polymerisation and hydrotreating. Gulf does not describe the fractionator. Ours: a fractionating still.

Mga kailangang kasangkapan:

Alambike ng paghati-hatiAlambike ng paghati-hati
5

Sweeten the C5 fraction and the gasoline

The C5 fraction and the gasoline are preferably sweetened in a conventional unit that turns mercaptans into less objectionable sulphur compounds. Gulf does not give the method. This is the FCC gasoline; its part boiling up to 200 °F is the light FCC of the premium blend.

Mga kailangang kasangkapan:

Tangke ng langisTangke ng langis

Mga Materyales

2
  • 36950 parts by volume
    Placeholder
  • 7890 parts by volume
    Placeholder

Mga Kinakailangang Kasangkapan

6

CC0 Pampublikong Domain

Ang blueprint na ito ay inilabas sa ilalim ng CC0. Malaya kang kumopya, magbago, mamahagi, at gumamit nang walang pahintulot.

Suportahan ang Maker sa pamamagitan ng pagbili ng mga produkto sa kanilang Blueprint Komisyon ng Maker itinakda ng mga Vendor, o lumikha ng bagong bersyon ng Blueprint na ito at isama bilang koneksyon sa iyong Blueprint upang ibahagi ang kita.

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