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Glass Saw: Rigid Diamond Wire Ring Driven by Its Rim
Martin

Nilikha ni

Martin

23. Oktubre 2026NO
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Glass Saw: Rigid Diamond Wire Ring Driven by Its Rim

Jesse Cogswell's ring saw (US 4,576,139, 1986) for glass, ceramics and stone. The blade is a rigid circle of wire coated with bonded diamond, standing upright through a cutting table. A rubber-tyred wheel on the motor drives it by friction round its own rim at 3000 ft/min or more, and twelve guide wheels on slots round an aluminium back-plate hold it true. Because it cuts with any part of its rim, the work can be turned freely for curves and inside shapes; a sponge in a water tray wets the wire. The patent sizes the ring from the thickest work to be cut (8 in ring for 3/16 in); the notebook does the sums. The picture: the patent's Fig. 1.
Abantado
3 days

Mga Tagubilin

1

Cut and brace the back-plate

Cut the back-plate (2A) from aluminium plate, its upper part curved as an arc to shield the saw, stiffened by an angle (2B) along the top and a flat splatter strip (2C) at the front. Bolt on two front struts (21, 21A) and two side struts (22) and bolt them to the base. Ours: drill press.

Mga materyales para sa hakbang na ito:

Plato ng AluminyoPlato ng Aluminyo1 piraso
Kantonera ng aluminyoKantonera ng aluminyo1 piraso
Turnilyong anim-anggulo - uri 8.8Turnilyong anim-anggulo - uri 8.81 piraso

Mga kailangang kasangkapan:

Baradong NakatayoBaradong Nakatayo
Llaveng inglesLlaveng ingles
2

Cut the wheel-slider apertures

Cut slots (32) through the back-plate's arc at 0, 30, 60, 90, 120, 210, 240, 270, 300 and 330° round the ring's centre: two slots at 90° and 210° for the guide pairs, one at each of the others. The slots let each guide wheel slide to the ring.

Mga kailangang kasangkapan:

Baradong NakatayoBaradong Nakatayo
3

Assemble the guide wheels

For each of the twelve guide wheels, stretch two rubber O-rings (27) into the grooves of a bearing wheel (26) with sealed roller bearings, and mount it on a shoulder bolt (28) with a washer, lockwasher and nut.

Mga materyales para sa hakbang na ito:

Gabay na rollerGabay na roller12 piraso
O-ringO-ring24 piraso
Turnilyong may balikatTurnilyong may balikat12 piraso
Patag na SinturonPatag na Sinturon12 piraso
Spring WasherSpring Washer12 piraso
Tuerkang HeksagonalTuerkang Heksagonal12 piraso

Mga kailangang kasangkapan:

Llaveng inglesLlaveng ingles
4

Turn the drive wheel

Turn an aluminium disk with a hub, a bored axle hole and a deep groove round its rim, and seat a large rubber O-ring (23) in the groove as its driving tyre. Ours: lathe.

Mga materyales para sa hakbang na ito:

Plato ng AluminyoPlato ng Aluminyo1 piraso
O-ringO-ring1 piraso

Mga kailangang kasangkapan:

Torno para sa MetalTorno para sa Metal
5

Mount the motor and drive axle

Strap the electric motor (51) onto its pillow block (50) with fastening bands (52) and bolt the block to the base. Fix the drive wheel on the motor's axle (24) and carry the axle's end in an axle pillow block (24A, 24B).

Mga materyales para sa hakbang na ito:

De-kuryenteng motorDe-kuryenteng motor1 piraso
Pangkabit na banda ng motorPangkabit na banda ng motor2 piraso
Kinalalagyan ng bearingKinalalagyan ng bearing2 piraso
Bakal na barasBakal na baras1 piraso
Turnilyong anim-anggulo - uri 8.8Turnilyong anim-anggulo - uri 8.81 piraso

Mga kailangang kasangkapan:

Llaveng inglesLlaveng ingles
6

Fit the ring and its guides

Stand the ring saw on the drive wheel's tyre. Bolt the guide wheels through their slots: each pair with a tension spring between its two wheels, each single with a spring to the back-plate's lower rim, the one at 330° pressing the ring onto the drive wheel. Set them against the ring, then tighten the nuts. Fit two horizontal roller-guides (17) at 150°, sprung together, just before the cut.

Mga materyales para sa hakbang na ito:

Talim ng lagaring singsing na may diyamanteTalim ng lagaring singsing na may diyamante1 piraso
Spring na panghilaSpring na panghila11 piraso
Gabay na rollerGabay na roller2 piraso

Mga kailangang kasangkapan:

Llaveng inglesLlaveng ingles
7

Fit the table, tray and sponge

Bolt the water tray (46) on four bracket supports (19, 20) by its four studs; put a ring-shaped sponge (47) in it and the cutting table (44) over it, the ring passing through centre holes reached by slots offset half an inch from a radius. Set the table top below the ring's centre line by the thickest work you will cut. Add water to the tray.

Mga materyales para sa hakbang na ito:

BandehaBandeha1 piraso
EsponghaEspongha1 piraso
Plato ng AluminyoPlato ng Aluminyo1 piraso
TubigTubig1 batch

Mga kailangang kasangkapan:

Llaveng inglesLlaveng ingles
8

Fit the face shield and drip pan

Bolt the shield arm (41) to the back-plate and pivot a clear acrylic face shield (43) in its holder (42) on a locking screw. The base is a catchment for the coolant with a drain hole in one corner.

Mga materyales para sa hakbang na ito:

Lapad na AkrilikoLapad na Akriliko1 piraso
Plato ng AluminyoPlato ng Aluminyo1 piraso
Sahod ng tuloSahod ng tulo1 piraso

Mga kailangang kasangkapan:

Llaveng inglesLlaveng ingles
9

Ring size and drive speed

Naglo-load ng Jupyter notebook…

Mga Materyales

20

Mga Kinakailangang Kasangkapan

3

Ang blueprint na ito ay gumagawa ng

CC0 Pampublikong Domain

Ang blueprint na ito ay inilabas sa ilalim ng CC0. Malaya kang kumopya, magbago, mamahagi, at gumamit nang walang pahintulot.

Suportahan ang Maker sa pamamagitan ng pagbili ng mga produkto sa kanilang Blueprint Komisyon ng Maker itinakda ng mga Vendor, o lumikha ng bagong bersyon ng Blueprint na ito at isama bilang koneksyon sa iyong Blueprint upang ibahagi ang kita.

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