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Agitated Mixing Tank: the Cone-Bottom Light-Oil Agitator (Bell, 1923)
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4. Ugushyingo 2026NO
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Agitated Mixing Tank: the Cone-Bottom Light-Oil Agitator (Bell, 1923)

The refinery agitator for washing oil with acid, soda and water: a lead-lined riveted steel tank with a cone bottom, an air line that blows up through the charge to mix it, a spray header for wash water, and draw-offs at the tip of the cone for sludge and finished oil. Variable: capacity, 160 to 5,000 barrels. Bell's Fig. 87 is 1,000 barrels: 25 ft inside diameter, 25 ft shell, 7 ft 6 in cone, 32 ft 6 in overall. Source: H. S. Bell, American Petroleum Refining (1923), pp. 195-200. Unknown: plate thickness. Picture: Fig. 87 of the book.
Impuguke
Unknown

Amabwiriza

1

Set the foundation and columns

Choose the capacity (160 to 5,000 barrels). Rest the tank on lugs on steel or concrete columns, fireproofing steel ones; the older way of extending the shell down with gussets under the cone is heavy. Fig. 87 stands on concrete footings with a tile drain under the cone tip.

Ibikoresho by'iyi ntambwe:

BetoBeto1 footings, columns

Ibikoresho bikenewe:

Ingano zitazwiIngano zitazwi
2

Build the shell and cone

Rivet a cylindrical shell (Fig. 87: 25 ft inside, 25 ft high) onto a cone bottom pitched no more than 4 in per foot from the horizontal for light oils; sludge still runs out at that slope. With a tight lead lining the shell need not be caulked; leave out an occasional rivet so lining leaks show. Not given: plate thickness.

Ibikoresho by'iyi ntambwe:

Ikibaho cy'icyuma cyorohejeIkibaho cy'icyuma cyoroheje1 shell, cone
Icyuma cy'impande cy'icyuma cyorohejeIcyuma cy'impande cy'icyuma cyoroheje1 top and cone angles
Utuma tw'icyumaUtuma tw'icyuma1 igice

Ibikoresho bikenewe:

Imashini ikanda itoboraImashini ikanda itobora
Inyundo yo gushyira rivetiInyundo yo gushyira riveti
3

Fit a low roof with relief

Use a low globe roof, not the old hemispherical 'gas bag', with plenty of explosion hatches; even 10 % relief area has not always saved a roof. Bell's preferred form (Fig. 89) has two roof segments that lift in an explosion and fall back to smother the fire.

Ibikoresho by'iyi ntambwe:

Ikibaho cy'icyuma cyorohejeIkibaho cy'icyuma cyoroheje1 roof
Utuma tw'icyumaUtuma tw'icyuma1 igice

Ibikoresho bikenewe:

Inyundo yo gushyira rivetiInyundo yo gushyira riveti
4

Pipe the air, spray and draw-offs

Run a 4 in air line down to the cone tip; the blast needs at least 200 to 250 cu ft of free air per minute per 1,000 barrels, at just enough pressure to beat the oil head. Across the top fit a 3 in header with 1 in spray pipes drilled with 1/8 in holes at 2 in centres. At the cone tip fit valved rundown, sludge and drain lines.

Ibikoresho by'iyi ntambwe:

Umuyoboro w'icyuma (ufite inkuta zikomeye, impera zifite amasunikiro)Umuyoboro w'icyuma (ufite inkuta zikomeye, impera zifite amasunikiro)1 4 in air, 3 in header, 1 in sprays
Valve y'urugiValve y'urugi3 rundown, sludge, drain

Ibikoresho bikenewe:

Igikoresho cyo gutobora gikoreshwa n'intokiIgikoresho cyo gutobora gikoreshwa n'intoki
Icyuhira umuyagaIcyuhira umuyaga
5

Line it with lead

Weak acid from the washes eats steel, so line it with lead: 8 lb per sq ft on the shell, 10 lb on the cone, or 6 % antimony lead half a pound lighter. Don't just hang it from the top angle: agitation makes a loose lining creep and crack. Hold it with lead-covered steel straps about 8 ft apart, bolted through the shell, and bring the lining out through the draw-off neck.

Ibikoresho by'iyi ntambwe:

Urupapuro rw'isasuUrupapuro rw'isasu1 8 lb shell, 10 lb cone
Umurongo ugororotse w'icyuma cyoroshyeUmurongo ugororotse w'icyuma cyoroshye1 straps
Bulo ifite umutwe w'impande esheshatu - urwego 8.8Bulo ifite umutwe w'impande esheshatu - urwego 8.81 igice

Ibikoresho bikenewe:

Inyundo y'IgitiInyundo y'Igiti
Urumuri rw'umuriroUrumuri rw'umuriro

Ibikoresho

9

Ibikoresho bikenewe

7

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