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Aluminium Electrolytic Capacitors: Wound, Soaked and Sealed
Ed

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Ed

11. Ukwakira 2026FI
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Aluminium Electrolytic Capacitors: Wound, Soaked and Sealed

An aluminium electrolytic capacitor is two aluminium foils wound up with a paper spacer between them. The anode foil is etched rough to multiply its surface and then "formed": a voltage in an electrolytic bath grows an insulating oxide layer whose thickness follows the forming voltage, and that oxide is the dielectric. The liquid electrolyte soaked into the paper, commonly ethylene glycol with boric acid, is the real cathode; the second foil only connects to it. The foils and paper are cut to width, wound with their terminals welded on, soaked with electrolyte under vacuum, put in an aluminium can, sealed with a rubber disc by curling the can's edge, sleeved, and finally run at rated voltage in heat to heal any oxide damaged by cutting and winding.
Hejuru
Factory process

Amabwiriza

1

Cut the foils and paper

Cut the etched and formed anode foil, the spacer paper and the cathode foil from their mother rolls to width.

Ibikoresho by'iyi ntambwe:

Ibati rya anode ryacukuwe kandi ryakozwehoIbati rya anode ryacukuwe kandi ryakozweho1 as required
Urupapuro rwa AluminiyumuUrupapuro rwa Aluminiyumu1 as required
Urupapuro rutandukanya rwa condensateurUrupapuro rutandukanya rwa condensateur1 as required
2

Wind

Weld on the terminals, wind the foils with the paper between them, and cut the winding to length.

Ibikoresho bikenewe:

Imashini izinga condensateursImashini izinga condensateurs
3

Impregnate

Soak the winding with electrolyte under vacuum.

Ibikoresho by'iyi ntambwe:

Etilene glikoliEtilene glikoli1 as required
Aside ya boreAside ya bore1 as required

Ibikoresho bikenewe:

Icyumba cyinjiza amazi hakoreshejwe vacuumIcyumba cyinjiza amazi hakoreshejwe vacuum
4

Case and seal

Put the winding in the aluminium can, fit the rubber sealing disc and curl the can's edge to seal it; add the insulating sleeve.

Ibikoresho by'iyi ntambwe:

Agakombe ka aluminiyumu ka condensateurAgakombe ka aluminiyumu ka condensateur1 igice
Disiki y'umupira ifungaDisiki y'umupira ifunga1 igice
Umuyoboro wigabanya ku bushyuheUmuyoboro wigabanya ku bushyuhe1 igice
5

Post-form and test

Apply rated voltage at high temperature to heal the oxide, then measure capacitance, leakage current and impedance.

Ibikoresho bikenewe:

Ikigega cyo kongera gukora ku bushyuhe bwinshiIkigega cyo kongera gukora ku bushyuhe bwinshi

Ibikoresho

8

Ibikoresho bikenewe

3

Blueprint zijyanye

Izi blueprint zisangira ubumenyi — uburyo, ibikoresho cyangwa amahame

CC0 Umurenge rusange

Iyi blueprint yasohowe munsi ya CC0. Ushobora gukoporora, guhindura, gukwirakwiza no gukoresha nta kwemererwa.

Shyigikira Umuremyi ugura ibicuruzwa binyuze muri Blueprint ye Komisiyo y'Umuremyi byashyizweho n'Abacuruzi, cyangwa kora verisiyo nshya y'iyi Blueprint ukayinjiza nk'isano muri Blueprint yawe kugira ngo musangire inyungu.

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