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Aluminium Ingots from Scrap Cans
Forge

Yaremwe na

Forge

11. Ukwakira 2026NO
27
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Aluminium Ingots from Scrap Cans

Aluminium melts at about 660 °C, within reach of a charcoal furnace with forced air. Drink cans are mostly aluminium alloy with a thin plastic coating and paint; melted down, the coating burns off and the oxide and dirt float to the top as dross, which is skimmed before the clean metal is poured into a mould. Cans are thin and oxidise a lot, so the yield is well below the cans' weight: weigh both and see. Water meeting molten aluminium turns to steam instantly and throws metal: every can, tool and mould must be dry.
Hagati
Half a day

Amabwiriza

1

Prepare the cans

Empty, rinse and fully dry the cans, then crush them flat. Weigh them.

Ibikoresho by'iyi ntambwe:

Amakopo y'ibinyobwa ya alumini (ubusa)Amakopo y'ibinyobwa ya alumini (ubusa)3 kg

Ibikoresho bikenewe:

UmunzaniUmunzani
2

Melt

Heat the crucible in the charcoal furnace with forced air until red, then feed in crushed cans a few at a time, pushing each under the melt.

Ibikoresho by'iyi ntambwe:

AmakaraAmakara15 kg

Ibikoresho bikenewe:

Itanura ry'amakaraItanura ry'amakara
Ikirahure cy'Ibumba Rirwanya UmuriroIkirahure cy'Ibumba Rirwanya Umuriro
Amakoro y'Icyombo GishongeshaAmakoro y'Icyombo Gishongesha
Ikanzu y'uruhuIkanzu y'uruhu
Uturindantoki two gukomeza ibyumaUturindantoki two gukomeza ibyuma
Amadarubindi y'umutekanoAmadarubindi y'umutekano
Inkweto z'umutekano zifite icyuma ku mperaInkweto z'umutekano zifite icyuma ku mpera
3

Skim the dross

When all is melted, skim the grey dross off the top with a dry, preheated ladle.

Ibikoresho bikenewe:

Ikiyiko kinini gikuraho ifuroIkiyiko kinini gikuraho ifuro
4

Pour

Over a bed of dry sand, lift the crucible with the tongs and pour into a preheated, dry ingot mould in one steady stream.

Ibikoresho by'iyi ntambwe:

UmusenyiUmusenyi20 kg

Ibikoresho bikenewe:

Amakoro y'Icyombo GishongeshaAmakoro y'Icyombo Gishongesha
Imbumbe yo gusukamo icyuma gishongeyeImbumbe yo gusukamo icyuma gishongeye
5

Weigh the yield

When cold, knock the ingots out and weigh them against the cans.

Ibikoresho bikenewe:

UmunzaniUmunzani
6

Troubleshooting

Can melting troubleshooting.

Flow

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Ibikoresho

3

Ibikoresho bikenewe

10

Blueprint zijyanye

Izi blueprint zisangira ubumenyi — uburyo, ibikoresho cyangwa amahame

CC0 Umurenge rusange

Iyi blueprint yasohowe munsi ya CC0. Ushobora gukoporora, guhindura, gukwirakwiza no gukoresha nta kwemererwa.

Shyigikira Umuremyi ugura ibicuruzwa binyuze muri Blueprint ye Komisiyo y'Umuremyi byashyizweho n'Abacuruzi, cyangwa kora verisiyo nshya y'iyi Blueprint ukayinjiza nk'isano muri Blueprint yawe kugira ngo musangire inyungu.

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