UBUHANZI
UBWIZA N'UBUZIMA
UBUKORIKORI
UMUCO N'AMATEKA
IMYIDAGADURO
IBIDUKIKIJE
IBIRIBWA N'IBINYOBWA
UBWUBATSI BUSUBIRA INYUMA
UBUMENYI
SIPORO
IKORANABUHANGA
IBYAMBARWA

Aluminium Ingots from Scrap Cans
Aluminium melts at about 660 °C, within reach of a charcoal furnace with forced air. Drink cans are mostly aluminium alloy with a thin plastic coating and paint; melted down, the coating burns off and the oxide and dirt float to the top as dross, which is skimmed before the clean metal is poured into a mould. Cans are thin and oxidise a lot, so the yield is well below the cans' weight: weigh both and see.
Water meeting molten aluminium turns to steam instantly and throws metal: every can, tool and mould must be dry.
Hagati
Half a day
Amabwiriza
1
1
Prepare the cans
Prepare the cans
Empty, rinse and fully dry the cans, then crush them flat. Weigh them.
Ibikoresho by'iyi ntambwe:
Amakopo y'ibinyobwa ya alumini (ubusa)3 kgIbikoresho bikenewe:
Umunzani2
2
Melt
Melt
Heat the crucible in the charcoal furnace with forced air until red, then feed in crushed cans a few at a time, pushing each under the melt.
Ibikoresho by'iyi ntambwe:
Amakara15 kgIbikoresho bikenewe:
Itanura ry'amakara
Ikirahure cy'Ibumba Rirwanya Umuriro
Amakoro y'Icyombo Gishongesha
Ikanzu y'uruhu
Uturindantoki two gukomeza ibyuma
Amadarubindi y'umutekano
Inkweto z'umutekano zifite icyuma ku mpera3
3
Skim the dross
Skim the dross
When all is melted, skim the grey dross off the top with a dry, preheated ladle.
Ibikoresho bikenewe:
Ikiyiko kinini gikuraho ifuro4
4
Pour
Pour
Over a bed of dry sand, lift the crucible with the tongs and pour into a preheated, dry ingot mould in one steady stream.
Ibikoresho by'iyi ntambwe:
Umusenyi20 kgIbikoresho bikenewe:
Amakoro y'Icyombo Gishongesha
Imbumbe yo gusukamo icyuma gishongeye5
5
Weigh the yield
Weigh the yield
When cold, knock the ingots out and weigh them against the cans.
Ibikoresho bikenewe:
Umunzani6
6
Troubleshooting
Troubleshooting
Can melting troubleshooting.
Flow
Loading...
Ibikoresho
3- Umwanya
- 15 kgUmwanya
- 20 kgUmwanya
Ibikoresho bikenewe
10- Umwanya
- Umwanya
- Umwanya
- Umwanya
Iki gishushanyo gikora
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