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Brass Fittings: Sand-Cast on a Core, Then Tapped
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14. Ukwakira 2026NO
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Brass Fittings: Sand-Cast on a Core, Then Tapped

Couplings, elbows, tees and nipples for pipes are cast in brass around a sand core that forms the bore, then threaded. Turn a wooden pattern with core prints at the ends, bake oil-bonded sand cores, cast in green sand, and tap or die-cut the threads. The picture: a wooden core box with its sand cores (left), and the pattern with the finished casting (right).
Hejuru
Two days

Amabwiriza

1

Turn the patterns

Turn a wooden pattern of each fitting a little oversize for shrinkage and machining, with a stub, the core print, at each open end. Make a split wooden core box for the bore.

Ibikoresho by'iyi ntambwe:

Ikibaho cy'Igiti GikomeyeIkibaho cy'Igiti Gikomeye1 igice

Ibikoresho bikenewe:

Imashini ikerekeza ibitiImashini ikerekeza ibiti
Ikigereranyo cya Digitale cy'Amasentimetero 6Ikigereranyo cya Digitale cy'Amasentimetero 6
2

Make and bake the cores

Mix sand with a little linseed oil and flour, pack it into the core box, scrape it level and bake the cores in an oven at 200–250 °C until hard.

Ibikoresho by'iyi ntambwe:

Umucanga wo guteraUmucanga wo gutera2 kg
Amavuta y'UbudodoAmavuta y'Ubudodo0.1 litiro
IfuIfu0.1 kg

Ibikoresho bikenewe:

ItanuraItanura
3

Mould and pour

Ram the pattern in green sand in the flask as in the sand casting blueprint. Lift the pattern, set the cores in the prints left by the core prints, close the flask and pour the brass, melted outdoors in a crucible in the charcoal forge.
4

Knock out and fettle

When cool, break out the sand and the cores, saw off runner and riser and file the castings clean.

Ibikoresho by'iyi ntambwe:

Ikirundo cy'umuringa w'umuhondoIkirundo cy'umuringa w'umuhondo1 kg
AmakaraAmakara1 as required

Ibikoresho bikenewe:

Agasanduku ko kubumbamo (ko hejuru n'ako hasi)Agasanduku ko kubumbamo (ko hejuru n'ako hasi)
Uruganda rw'umucuziUruganda rw'umucuzi
Ikirahure cy'Ibumba Rirwanya UmuriroIkirahure cy'Ibumba Rirwanya Umuriro
Amakoro y'Icyombo GishongeshaAmakoro y'Icyombo Gishongesha
Umucumita w'IbyumaUmucumita w'Ibyuma
Ikariso ry'IcyumaIkariso ry'Icyuma
Ikanzu y'uruhuIkanzu y'uruhu
Uturindantoki two gukomeza ibyumaUturindantoki two gukomeza ibyuma
Amadarubindi y'umutekanoAmadarubindi y'umutekano
5

Thread them

Hold each fitting in the vise and cut inside threads with the tap, outside threads with the die, using a little oil. Check them on a pipe.

Ibikoresho bikenewe:

Ifatiro ry'AmezaIfatiro ry'Ameza
Agakoresho ko gukata imizingo y'ibyumaAgakoresho ko gukata imizingo y'ibyuma
Ikigereranyo cya Digitale cy'Amasentimetero 6Ikigereranyo cya Digitale cy'Amasentimetero 6
6

Metal for a fitting

Gupakira ikaye ya Jupyter…
7

Limits

Cores and core prints as Wikipedia describes them; the oil-and-flour binder and the sizes are ours. Melt brass outdoors: it gives off white zinc-oxide smoke.

Ibikoresho

6

Ibikoresho bikenewe

14

Blueprint zijyanye

Izi blueprint zisangira ubumenyi — uburyo, ibikoresho cyangwa amahame

CC0 Umurenge rusange

Iyi blueprint yasohowe munsi ya CC0. Ushobora gukoporora, guhindura, gukwirakwiza no gukoresha nta kwemererwa.

Shyigikira Umuremyi ugura ibicuruzwa binyuze muri Blueprint ye Komisiyo y'Umuremyi byashyizweho n'Abacuruzi, cyangwa kora verisiyo nshya y'iyi Blueprint ukayinjiza nk'isano muri Blueprint yawe kugira ngo musangire inyungu.

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