UBUHANZI
UBWIZA N'UBUZIMA
UBUKORIKORI
UMUCO N'AMATEKA
IMYIDAGADURO
IBIDUKIKIJE
IBIRIBWA N'IBINYOBWA
UBWUBATSI BUSUBIRA INYUMA
UBUMENYI
SIPORO
IKORANABUHANGA
IBYAMBARWA

Brass Fittings: Sand-Cast on a Core, Then Tapped
Couplings, elbows, tees and nipples for pipes are cast in brass around a sand core that forms the bore, then threaded. Turn a wooden pattern with core prints at the ends, bake oil-bonded sand cores, cast in green sand, and tap or die-cut the threads.
The picture: a wooden core box with its sand cores (left), and the pattern with the finished casting (right).
Hejuru
Two days
Amabwiriza
1
1
Turn the patterns
Turn the patterns
Turn a wooden pattern of each fitting a little oversize for shrinkage and machining, with a stub, the core print, at each open end. Make a split wooden core box for the bore.
Ibikoresho by'iyi ntambwe:
Ikibaho cy'Igiti Gikomeye1 igiceIbikoresho bikenewe:
Imashini ikerekeza ibiti
Ikigereranyo cya Digitale cy'Amasentimetero 62
2
Make and bake the cores
Make and bake the cores
Mix sand with a little linseed oil and flour, pack it into the core box, scrape it level and bake the cores in an oven at 200–250 °C until hard.
Ibikoresho by'iyi ntambwe:
Umucanga wo gutera2 kg
Amavuta y'Ubudodo0.1 litiro
Ifu0.1 kgIbikoresho bikenewe:
Itanura3
3
Mould and pour
Mould and pour
Ram the pattern in green sand in the flask as in the sand casting blueprint. Lift the pattern, set the cores in the prints left by the core prints, close the flask and pour the brass, melted outdoors in a crucible in the charcoal forge.
4
4
Knock out and fettle
Knock out and fettle
When cool, break out the sand and the cores, saw off runner and riser and file the castings clean.
Ibikoresho by'iyi ntambwe:
Ikirundo cy'umuringa w'umuhondo1 kg
Amakara1 as requiredIbikoresho bikenewe:
Agasanduku ko kubumbamo (ko hejuru n'ako hasi)
Uruganda rw'umucuzi
Ikirahure cy'Ibumba Rirwanya Umuriro
Amakoro y'Icyombo Gishongesha
Umucumita w'Ibyuma
Ikariso ry'Icyuma
Ikanzu y'uruhu
Uturindantoki two gukomeza ibyuma
Amadarubindi y'umutekano5
5
Thread them
Thread them
Hold each fitting in the vise and cut inside threads with the tap, outside threads with the die, using a little oil. Check them on a pipe.
Ibikoresho bikenewe:
Ifatiro ry'Ameza
Agakoresho ko gukata imizingo y'ibyuma
Ikigereranyo cya Digitale cy'Amasentimetero 66
6
Metal for a fitting
Metal for a fitting
Gupakira ikaye ya Jupyter…
7
7
Limits
Limits
Cores and core prints as Wikipedia describes them; the oil-and-flour binder and the sizes are ours. Melt brass outdoors: it gives off white zinc-oxide smoke.
Ibikoresho
6- 1 igiceUmwanya
- Umwanya
- 0.1 litiroUmwanya
- 0.1 kgUmwanya
- Umwanya
- 1 as requiredUmwanya
Ibikoresho bikenewe
14- Umwanya
- Umwanya
- Umwanya
- Umwanya
- Umwanya
- Umwanya
- Umwanya
- Umwanya
Iki gishushanyo gikora
Blueprint zijyanye
Izi blueprint zisangira ubumenyi — uburyo, ibikoresho cyangwa amahame
CC0 Umurenge rusange
Iyi blueprint yasohowe munsi ya CC0. Ushobora gukoporora, guhindura, gukwirakwiza no gukoresha nta kwemererwa.
Shyigikira Umuremyi ugura ibicuruzwa binyuze muri Blueprint ye Komisiyo y'Umuremyi byashyizweho n'Abacuruzi, cyangwa kora verisiyo nshya y'iyi Blueprint ukayinjiza nk'isano muri Blueprint yawe kugira ngo musangire inyungu.


