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Ceramic Crucible: a Hessian Crucible of Equal Weights of Clay and Sand (Thorpe 1912)
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4. Ugushyingo 2026NO
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Ceramic Crucible: a Hessian Crucible of Equal Weights of Clay and Sand (Thorpe 1912)

A ceramic crucible is a fired clay pot for melting metal. Thorpe's Dictionary of Applied Chemistry (1912) describes the Hessian crucible: equal weights of clay and sand, usually triangular, coarse and porous; it withstands a very high heat but cracks on sudden changes of temperature and is quickly eaten by litharge. His general rules for clay crucibles fill in the work: weather the clay, beat it fine to drive out air, mix in the sand, form the crucibles and bake small ones in a kiln. Sizes, forming and baking heat are not given. Source: Thorpe, Dictionary of Applied Chemistry vol. II (1912), CRUCIBLES, pp. 168-169. Picture: the Hessian paragraph.
Utangiye
Weeks of weathering, then two days

Amabwiriza

1

Read Thorpe

"Hessian crucibles are composed of equal weights of Almerode clay and sand."
2

Weather and clean the clay

Leave the clay exposed to the air in a moist state for some months; it breaks down, grows more plastic and is easier to clean. Pick out foreign matter, above all iron pyrites, which turns into a flux and leaves cavities, and lime.

Ibikoresho by'iyi ntambwe:

IbumbaIbumba1 half by weight

Ibikoresho bikenewe:

AmaziAmazi
3

Beat and mix

Beat the clay well, as fine as you can get it, to drive out air bubbles. Weigh it, and mix in an equal weight of sand; Berthier warns that the sand should not be too fine, or it combines with the clay and lowers the melting point.

Ibikoresho by'iyi ntambwe:

Umusenyi wa KwarutsiUmusenyi wa Kwarutsi1 half by weight

Ibikoresho bikenewe:

Inyundo y'IgitiInyundo y'Igiti
Iminzani ya Digitale NyayoIminzani ya Digitale Nyayo
4

Form the crucibles

Form the crucibles; Hessian crucibles are usually triangular. Thorpe gives no sizes and no forming method (unknown).

Ibikoresho bikenewe:

Umutwe w'ibikoresho by'ibumbaUmutwe w'ibikoresho by'ibumba
Ingano zitazwiIngano zitazwi
5

Bake

Bake small crucibles in a kiln. Thorpe notes that the higher the baking heat, the more liable the crucible is to crack when heated again; the temperature is not given.

Ibikoresho bikenewe:

ItanuraItanura
Uturindantoki twihanganira ubushyuheUturindantoki twihanganira ubushyuhe
6

History and honest limits

Thorpe sets the Hessian crucible beside others of his day: French crucibles of raw and burnt clay, Cornish crucibles for copper assaying, Stourbridge crucibles with old glass-pot grog, and graphite crucibles for melting metals. The sand forms a skeleton that keeps the pot from slumping at heats where the clay alone would soften. He gives the proportions only; the size, the forming and the baking heat are not given, and plain clay and quartz sand stand for Almerode clay and its sand.

Ibikoresho

2

Ibikoresho bikenewe

7

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