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Charcoal Air Furnace for Crucibles, Drawn by a Chimney
Forge

Yaremwe na

Forge

14. Ukwakira 2026NO
24
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Charcoal Air Furnace for Crucibles, Drawn by a Chimney

The chemist's furnace for melting in crucibles needs no bellows: a firebrick box closed on every side, air entering only under the grate, and a tall chimney to draw it through the burning charcoal. George Fownes (1856) describes it; a sliding damper in the flue sets the heat, from dull red upward. The picture: a 16th-century assay workshop woodcut with wind furnaces, one on a tripod, for melting silver in crucibles (Deutsche Fotothek).
Hagati
Two days, plus drying

Amabwiriza

1

Fireclay mortar

Mix fireclay and fine sand with water to a stiff, smooth mortar (our mix: about one part clay to one of sand).

Ibikoresho by'iyi ntambwe:

Ibumba ryihanganira umuriroIbumba ryihanganira umuriro10 kg
Umusenyi MutoUmusenyi Muto10 kg
AmaziAmazi8 litiro

Ibikoresho bikenewe:

IndoboIndobo
Isuka NtoyaIsuka Ntoya
2

Ash pit and grate

Lay a level firebrick base and build a low ash pit with an opening at the front. Forge bars from wrought iron rod and set them across the top as the grate, a finger's width apart.

Ibikoresho by'iyi ntambwe:

Itafari Rirwanya UmuriroItafari Rirwanya Umuriro20 ibice
Inkoni y'icyuma gicuzweInkoni y'icyuma gicuzwe2 m

Ibikoresho bikenewe:

Isuka NtoyaIsuka Ntoya
Igipimo cy'urwegoIgipimo cy'urwego
Uruganda rw'umucuziUruganda rw'umucuzi
Inyundo ifite umutwe utambitseInyundo ifite umutwe utambitse
3

Fire box

Build a square box of firebricks on the grate, wide enough for a crucible with a hand's width of charcoal all round, and tall enough to cover it. Joint every brick thinly with the fireclay mortar.

Ibikoresho by'iyi ntambwe:

Itafari Rirwanya UmuriroItafari Rirwanya Umuriro40 ibice

Ibikoresho bikenewe:

Isuka NtoyaIsuka Ntoya
Igipimo cy'urwegoIgipimo cy'urwego
4

Flue, chimney and damper

Lead a flue out near the top into a tall chimney pipe. Fit an iron sliding plate across the flue as a damper. Close the top with a loose firebrick lid.

Ibikoresho by'iyi ntambwe:

Umuyoboro wa shemineUmuyoboro wa shemine1 igice
Ikibaho cy'icyuma (gikubiswe)Ikibaho cy'icyuma (gikubiswe)1 igice

Ibikoresho bikenewe:

Isuka NtoyaIsuka Ntoya
5

Dry and first fire

Let the mortar dry for days, then light a small charcoal fire and raise it slowly over an hour or two so the joints do not crack.

Ibikoresho by'iyi ntambwe:

AmakaraAmakara10 kg

Ibikoresho bikenewe:

Uturindantoki twihanganira ubushyuheUturindantoki twihanganira ubushyuhe
6

Draught from the chimney

Gupakira ikaye ya Jupyter…
7

Limits

The principle and the damper are Fownes's; the sizes, the mortar mix and the draught formula's working figures are ours. Charcoal fires make carbon monoxide: work outdoors or under a good chimney.

Ibikoresho

8

Ibikoresho bikenewe

6

Blueprint zijyanye

Izi blueprint zisangira ubumenyi — uburyo, ibikoresho cyangwa amahame

CC0 Umurenge rusange

Iyi blueprint yasohowe munsi ya CC0. Ushobora gukoporora, guhindura, gukwirakwiza no gukoresha nta kwemererwa.

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