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Cope and Drag Flask: Oak Frames with Iron Pins and Lugs
Forge

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Forge

14. Ukwakira 2026NO
20
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Cope and Drag Flask: Oak Frames with Iron Pins and Lugs

A moulding flask holds the sand of a casting mould in two halves, the cope on top and the drag below; pins and holes line them up again after the pattern is taken out, and bars across the cope hold the sand, which is weak in tension. Flasks may be steel, aluminium or wood. Make two oak frames, cross bars for the cope, and forged iron lugs with pins and holes. The picture: the two halves of a sand mould, opened, with their lugs and pins.
Hagati
A day

Amabwiriza

1

Two frames

Saw and plane oak into eight sides, about 10 cm deep, and nail them into two identical square frames about 30 cm inside (our size). Check them square.

Ibikoresho by'iyi ntambwe:

Urubaho rw'ibiti bikomeyeUrubaho rw'ibiti bikomeye2 ibice
Imisumari y'IcyumaImisumari y'Icyuma24 ibice

Ibikoresho bikenewe:

Umucumita w'IntokiUmucumita w'Intoki
Ikoresho cyo gusiga ibitiIkoresho cyo gusiga ibiti
Agapimo kagororotseAgapimo kagororotse
Inyundo ifite umutwe utambitseInyundo ifite umutwe utambitse
2

Bars in the cope

Nail two cross bars inside the top frame (the cope), set back from its parting face, to hold the sand.

Ibikoresho by'iyi ntambwe:

Urubaho rw'ibiti bikomeyeUrubaho rw'ibiti bikomeye1 igice
Imisumari y'IcyumaImisumari y'Icyuma8 ibice

Ibikoresho bikenewe:

Umucumita w'IntokiUmucumita w'Intoki
Inyundo ifite umutwe utambitseInyundo ifite umutwe utambitse
3

Lugs and pins

Forge four flat lugs from iron bar: two with a hole punched through for the cope, two with a short round pin standing up for the drag. Rivet a pair on opposite sides of each frame, lined up so the pins pass through the holes.

Ibikoresho by'iyi ntambwe:

Umugozi w'icyuma cyacuzweUmugozi w'icyuma cyacuzwe1 igice
Ibyuma byo guhambiraIbyuma byo guhambira8 ibice
AmakaraAmakara2 as required

Ibikoresho bikenewe:

Uruganda rw'umucuziUruganda rw'umucuzi
IngoyiIngoyi
Igitobora gishyushyeIgitobora gishyushye
Amafashi y'umucuziAmafashi y'umucuzi
Igikoresho cyo gutobora gikoreshwa n'intokiIgikoresho cyo gutobora gikoreshwa n'intoki
Ikariso ry'IcyumaIkariso ry'Icyuma
4

Try the fit

Close the frames on the pins and turn them over: they must come apart and close in exactly the same place. File the pins until they do.

Ibikoresho bikenewe:

Ikariso ry'IcyumaIkariso ry'Icyuma
5

Sand to fill it

Gupakira ikaye ya Jupyter…

Ibikoresho

5

Ibikoresho bikenewe

10

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