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Multi-Conductor Cable: Cotton-Covered, Waxed and Twisted
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14. Ukwakira 2026DK
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Multi-Conductor Cable: Cotton-Covered, Waxed and Twisted

A cable of several insulated wires in one bundle, such as the four leads of a strain-gauge bridge. Each copper wire is wrapped in cotton thread and soaked in beeswax, then the wires are twisted together and covered again.
Utangiye
An afternoon

Amabwiriza

1

Cut the conductors

Cut one copper wire per conductor (four for a bridge), a little longer than the cable.

Ibikoresho by'iyi ntambwe:

Insinga y'UmuringaInsinga y'Umuringa4 length

Ibikoresho bikenewe:

Igikoresho cyo gukuramo igifuniko cy'insingaIgikoresho cyo gukuramo igifuniko cy'insinga
2

Wrap each wire in cotton

Clamp one end in the vise and the other in the hand drill's chuck, keeping it taut. Wind cotton thread on in a close spiral with no gaps, then a second layer the opposite way.

Ibikoresho by'iyi ntambwe:

Ubudodo bw'IpambaUbudodo bw'Ipamba1 as required

Ibikoresho bikenewe:

Ifatiro ry'AmezaIfatiro ry'Ameza
Igikoresho cyo gutobora gikoreshwa n'intokiIgikoresho cyo gutobora gikoreshwa n'intoki
UmukasiUmukasi
3

Soak in beeswax

Melt beeswax in a double boiler and draw each covered wire slowly through it. Wipe off the excess and let it set.

Ibikoresho by'iyi ntambwe:

IgishasharaIgishashara1 as required

Ibikoresho bikenewe:

Isafuriya ebyiri zo guteka ku maziIsafuriya ebyiri zo guteka ku mazi
Urubaho rushyushyaUrubaho rushyushya
4

Twist them together

Lay the covered wires side by side, clamp one end and twist them together evenly with the drill.

Ibikoresho bikenewe:

Ifatiro ry'AmezaIfatiro ry'Ameza
Igikoresho cyo gutobora gikoreshwa n'intokiIgikoresho cyo gutobora gikoreshwa n'intoki
5

Cover the bundle

Wind an outer layer of cotton over the twisted bundle and wax it again.

Ibikoresho by'iyi ntambwe:

Ubudodo bw'IpambaUbudodo bw'Ipamba1 as required
IgishasharaIgishashara1 as required

Ibikoresho bikenewe:

Ifatiro ry'AmezaIfatiro ry'Ameza
Isafuriya ebyiri zo guteka ku maziIsafuriya ebyiri zo guteka ku mazi
Urubaho rushyushyaUrubaho rushyushya
6

Test it

Strip the ends. With a multimeter check each wire end to end, and check that no two wires touch.

Ibikoresho bikenewe:

Igikoresho cyo gukuramo igifuniko cy'insingaIgikoresho cyo gukuramo igifuniko cy'insinga
Igipimo cy'amashanyarazi kinyuranyeIgipimo cy'amashanyarazi kinyuranye
7

Limits

Cotton insulation is only good for low temperatures, up to about 105 °C (Wikipedia, Magnet wire), and for dry places and low voltages such as instrument leads. The method is general workshop practice, ours.

Ibikoresho

3

Ibikoresho bikenewe

7

CC0 Umurenge rusange

Iyi blueprint yasohowe munsi ya CC0. Ushobora gukoporora, guhindura, gukwirakwiza no gukoresha nta kwemererwa.

Shyigikira Umuremyi ugura ibicuruzwa binyuze muri Blueprint ye Komisiyo y'Umuremyi byashyizweho n'Abacuruzi, cyangwa kora verisiyo nshya y'iyi Blueprint ukayinjiza nk'isano muri Blueprint yawe kugira ngo musangire inyungu.

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