
Making Window Glass by the Crown Glass Method — Spinning Molten Glass into Flat Panes
The crown glass method was the dominant technique for making flat window glass from the medieval period through the early 19th century. A glassblower gathers molten soda-lime glass on a blowpipe, blows a hollow sphere, transfers it to a pontil rod, opens the sphere at the blowpipe end, and then spins the open vessel rapidly. Centrifugal force flattens it into a large circular disc called a 'crown' or 'table,' typically 1.0–1.5 metres across. Once annealed and cooled, rectangular panes are cut from the disc. The characteristic bull's-eye at the centre — the pontil mark where the rod was attached — is a hallmark of historic crown glass windows.
Amabwiriza
Prepare the glass furnace
Prepare the glass furnace
Tools needed:
Brick Furnace
Long-Handled Fire TongsCharge the crucible with batch
Charge the crucible with batch
Materials for this step:
Quartz Sand3 kg
Sodium Carbonate (soda ash)1.25 kg
Calcium Carbonate (limestone, crushed)750 gTools needed:
Clay Crucible (refractory)Fine the molten glass
Fine the molten glass
Gather glass on the blowpipe
Gather glass on the blowpipe
Tools needed:
Glassblowing BlowpipeBlow the initial bubble
Blow the initial bubble
Marver and shape the sphere
Marver and shape the sphere
Tools needed:
Granite SlabAttach the pontil rod
Attach the pontil rod
Tools needed:
Pontil RodCrack off the blowpipe
Crack off the blowpipe
Reheat the open sphere
Reheat the open sphere
Flash the crown — spin to flatten
Flash the crown — spin to flatten
Control the disc thickness
Control the disc thickness
Crack off the pontil
Crack off the pontil
Transfer to the annealing oven
Transfer to the annealing oven
Anneal slowly over 12-24 hours
Anneal slowly over 12-24 hours
Inspect the annealed disc
Inspect the annealed disc
Score and cut rectangular panes
Score and cut rectangular panes
Tools needed:
Diamond ScriberSnap and dress the panes
Snap and dress the panes
Tools needed:
Grozing PliersGrade and store the finished panes
Grade and store the finished panes
Ibikoresho
3- Umwanya
- 1.25 kgUmwanya
- Umwanya
Ibikoresho bikenewe
8- Umwanya
- Umwanya
- Umwanya
- Umwanya
- Umwanya
- Umwanya
- Umwanya
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