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Diagonal-Blade Shouldered-Breaker Churn: Pitched Blades on Uneven Arms Turn Under the Shoulders of Two Breakers
Buttercup

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Buttercup

11. Ugushyingo 2026IE
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Diagonal-Blade Shouldered-Breaker Churn: Pitched Blades on Uneven Arms Turn Under the Shoulders of Two Breakers

Lester Day of Buffalo, New York, received US 26,970, dated 31 January 1860, for a churn. An upright shaft carries short upper arms and long lower arms, each with a rectangular blade set diagonally and adjustable along it, the two of a pair at different distances so neither follows the other's track. Two breakers, joined at the top and lifting out together, stand opposite each other with stepped shoulders under which the blades turn, and holes the cream is thrown through. The patent gives no sizes; every size here is ours.
Hagati
About 2 days, plus printing

Amabwiriza

1

Blades that never follow each other's track

Gupakira ikaye ya Jupyter…
2

Short blades within, a long one under, two months before

Jebb's thick staves are part of the tub. Day's breakers stand free, step back in two shoulders, and lift out.
3

Read US 26,970

"Motion being given to the dash blades by means of the crank and gearing, in the direction of the arrows, they will by their diagonal position on the arms throw the cream or milk outward against the side of the barrel and against the breakers, part passing through the space between the breakers and the side of the barrel, and part being thrown through the holes (h) in the breakers and part being thrown back by the breakers meeting these currents causing a concussion between them"
4

Print the wheel J

Crown wheel, 36 teeth on its face, module 2, with a hub bored 12.4 mm and a cross hole for a pin. PETG, 0.2 mm layers, 40 % infill, 4 walls.
Dosiye y'IgishushanyoSTLCC0 - Free
5

Print the pinion I

Spur pinion, 12 teeth, module 2, with a 12.4 mm square socket for the shaft's top. PETG, 0.2 mm layers, 40 % infill, 4 walls.
Dosiye y'IgishushanyoSTLCC0 - Free
6

Print the foot step b

A cup 60 mm across and 25 mm tall with a 21 mm socket for the shaft's foot. PETG, 0.2 mm layers, 40 % infill, 4 walls.
Dosiye y'IgishushanyoSTLCC0 - Free
7

Tub A, breakers E and cross piece F

Use a wooden tub 360 mm across inside and 450 mm deep; glue the foot step in the middle of its floor and two hardwood sockets g opposite each other against the wall. Cut two breakers from 15 mm hardwood, 420 mm tall, their outer edges 10 mm off the wall: from the top down to 350 mm up their inner edges reach 40 mm from the middle, then step out at H to 118 mm, and at H' (165 mm up) to 150 mm. Bore two 30 mm holes h through each at 220 and 290 mm up. Screw a cross piece 336 x 40 x 20 mm across their tops, bored 32 mm in the middle, and stand them in the sockets leaning slightly. Fill the tub with water overnight so it swells tight, then empty it.

Ibikoresho by'iyi ntambwe:

Ikibindi cy'imbahoIkibindi cy'imbaho1 igice
Ikibaho cy'Igiti GikomeyeIkibaho cy'Igiti Gikomeye2 ibice
Ikinyabutabire cy'IbitiIkinyabutabire cy'Ibiti1 igice
Imisumari y'ibitiImisumari y'ibiti12 ibice
Fibere ya PETGFibere ya PETG1 igice

Ibikoresho bikenewe:

Imashini icapa 3D ikoresha umugozi (FDM)Imashini icapa 3D ikoresha umugozi (FDM)
Umucumita wa JigsawUmucumita wa Jigsaw
Ikimasa cyo ku mezaIkimasa cyo ku meza
Agasanduku k'ibinyo bipfunyitseAgasanduku k'ibinyo bipfunyitse
Icyuma Cyivumbura Kidafite InsingaIcyuma Cyivumbura Kidafite Insinga
Ibyuma Byinshi byo GucukuraIbyuma Byinshi byo Gucukura
Igifashe cy'inkoniIgifashe cy'inkoni
Umugozi wo GupimaUmugozi wo Gupima
AmaziAmazi
8

Shaft B, arms C and blades D

Turn a hardwood shaft 30 mm across and 500 mm long, its foot turned to 19 mm and its top 40 mm cut to a 12 mm square. Bore it across for two 16 mm hardwood arms at 300 mm up, 204 mm long, and two at 110 mm up at right angles, 272 mm long. Cut eight blades 90 x 70 x 10 mm, bore each through its middle at 45 degrees to its face for the arm, and slide them on: the upper pair at 50 and 62 mm from the shaft, the lower at 84 and 96 mm, the nearer and farther blade on opposite sides. Pin each where it sits.

Ibikoresho by'iyi ntambwe:

Ikibaho cy'Igiti GikomeyeIkibaho cy'Igiti Gikomeye1 igice
Udukoni tw'ibiti bikomeyeUdukoni tw'ibiti bikomeye2 ibice
Ikinyabutabire cy'IbitiIkinyabutabire cy'Ibiti1 igice

Ibikoresho bikenewe:

Imashini ikerekeza ibitiImashini ikerekeza ibiti
Ikimasa cyo ku mezaIkimasa cyo ku meza
Icyuma Cyivumbura Kidafite InsingaIcyuma Cyivumbura Kidafite Insinga
Ibyuma Byinshi byo GucukuraIbyuma Byinshi byo Gucukura
Urupapuro rwo GusyaUrupapuro rwo Gusya
Umugozi wo GupimaUmugozi wo Gupima
9

Cover L, gear frame K and crank M

Cut a cover to sit on the rim, bored 32 mm in its middle, held by two hooks and eyes. Screw two chairs on it in a line from the middle, carrying a 12 mm stainless shaft with the crown wheel and a crank, and drop the pinion over the shaft's square top so they mesh. Lift the cover off to free the shaft; lift the breakers out by the cross piece to clean them.

Ibikoresho by'iyi ntambwe:

Ikibaho cy'Igiti GikomeyeIkibaho cy'Igiti Gikomeye1 igice
Agati k'icyuma kitagira ingeseAgati k'icyuma kitagira ingese1 igice
Inzitizi n'ijishoInzitizi n'ijisho2 ibice
Imisumari y'ibitiImisumari y'ibiti8 ibice
Udukoni tw'ibiti bikomeyeUdukoni tw'ibiti bikomeye1 igice
Ikinyabutabire cy'IbitiIkinyabutabire cy'Ibiti1 igice

Ibikoresho bikenewe:

Umucumita wa JigsawUmucumita wa Jigsaw
IkirangamurongoIkirangamurongo
Icyuma Cyivumbura Kidafite InsingaIcyuma Cyivumbura Kidafite Insinga
Ibyuma Byinshi byo GucukuraIbyuma Byinshi byo Gucukura
Umucumita w'IbyumaUmucumita w'Ibyuma
Amakariso (Ikariso ry'Intoki)Amakariso (Ikariso ry'Intoki)
Ikusanyirizo ry'ibitoreziIkusanyirizo ry'ibitorezi
10

The build in 3D

FreeCAD model of this build, the tub and cover cut through the middle: the two shouldered breakers with their holes and cross piece, the shaft with its short upper and long lower arms and diagonal blades, the foot step, and the crown wheel, pinion and crank on the cover. The dash was turned through 24 positions.
Dosiye y'IgishushanyoBLENDCC0 - Free
11

Churn

Pour about 15 litres of heavy cream at about 15 °C into the tub, checked with the thermometer, put the cover on and hook it. Turn the crank steadily in the blades' direction, timing it. When the butter comes, lift the cover, dash and breakers out, take out the butter, drain the buttermilk, wash the butter in cold water until it runs clear, salt and weigh it.

Ibikoresho by'iyi ntambwe:

Igice cy'ibinure cy'amataIgice cy'ibinure cy'amata15 l
Umunyu w'inyanja muniniUmunyu w'inyanja munini1 igice
AmaziAmazi1 igice

Ibikoresho bikenewe:

Igipima ubushyuhe gifite uruti rusigara mu kintuIgipima ubushyuhe gifite uruti rusigara mu kintu
Isaha yo GuhagarikaIsaha yo Guhagarika
Iminzani ya Digitale yo mu GikoniIminzani ya Digitale yo mu Gikoni
Ibakure rinini ryo kuvanga ry'icyuma kitagira ingeseIbakure rinini ryo kuvanga ry'icyuma kitagira ingese
12

Troubleshooting

Shouldered-breaker churn troubleshooting.

Flow

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13

History and honest limits

**Lester Day** of Buffalo, Erie County, New York, US 26,970, 31 January 1860, "Churn". He claimed the breakers E with shoulders H, H', fixed to the cross piece F and removable with it, and the adjustable diagonal dash blades D working with them. His blades may also be turned on their arms to throw the cream upward, or inward and downward when reversed. His bevel wheel and pinion are here a printed crown wheel and pinion. The patent gives no sizes; every size here is ours.

Ibikoresho

11

Ibikoresho bikenewe

19

Dosiye z'igishushanyo

4

CC0 Umurenge rusange

Iyi blueprint yasohowe munsi ya CC0. Ushobora gukoporora, guhindura, gukwirakwiza no gukoresha nta kwemererwa.

Shyigikira Umuremyi ugura ibicuruzwa binyuze muri Blueprint ye Komisiyo y'Umuremyi byashyizweho n'Abacuruzi, cyangwa kora verisiyo nshya y'iyi Blueprint ukayinjiza nk'isano muri Blueprint yawe kugira ngo musangire inyungu.

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