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Electrolytic Iron: Brown Ferrous Electrolyte, Rotating Cathode at 75-77 °C, Graphite Anodes (Bouchayer, US 1,516,326)
Charlie

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Charlie

31. Ukwakira 2026DE
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Electrolytic Iron: Brown Ferrous Electrolyte, Rotating Cathode at 75-77 °C, Graphite Anodes (Bouchayer, US 1,516,326)

Iron plated out of a fresh green ferrous bath comes off rough and useless. Bouchayer first stirred the bath in air until it turned bright brown; the iron oxychloride formed takes care of the hydrogen at the cathode, and the deposit grows even and compact at high current. Result: electrolytic iron, deposited at about 98 % current yield. Source: Bouchayer, US 1,516,326 (1924). Not given: cathode material, purity of the iron. Picture drawn by Youblob.
Hejuru
Factory process

Amabwiriza

1

Make up the electrolyte at 20 °Bé

Dissolve ferrous sulfate in water (Bouchayer also allows ferrous chloride or a mix). Concentration: e.g. 20 °Bé, then keep it constant.

Ibikoresho by'iyi ntambwe:

Salfate y'icyumaSalfate y'icyuma1 as required

Ibikoresho bikenewe:

AmaziAmazi
Igipima ubwuzuzanye bw'amaziIgipima ubwuzuzanye bw'amazi
Ikigega cya elegitorolizeIkigega cya elegitorolize
2

Stir it in air until brown

Agitate the green bath in air, e.g. by turning the anode, until it is bright brown and stops foaming. Used green, it gives only an irregular deposit.

Ibikoresho bikenewe:

Ikigega cya elegitorolizeIkigega cya elegitorolize
3

Circulate it through iron filings

Pump the electrolyte through a mass of iron filings in a separate vessel; it takes back iron and forms the ferric hydroxide that keeps the bath working. Keep it moving fast past the anodes: this lowers the phosphorus.

Ibikoresho by'iyi ntambwe:

Ibisigazwa by'icyumaIbisigazwa by'icyuma1 as required

Ibikoresho bikenewe:

Pompe y'amaziPompe y'amazi
4

Deposit on a rotating cathode

Electrolyse between graphite anodes and a rotating cathode. Temperature: e.g. 75-77 °C at 1000 A/m², held exactly constant and below boiling; cathode speed: e.g. 120 m/min at 800 A/m². Cathode material: not given.

Ibikoresho bikenewe:

Elegitorode ya garafiteElegitorode ya garafite
Inkomoko y'amashanyarazi y'umurongo umweInkomoko y'amashanyarazi y'umurongo umwe
Igipima UbushyuheIgipima Ubushyuhe
Ikigega cya elegitorolizeIkigega cya elegitorolize
5

Strip and reheat the deposit

Take the compact iron deposit off the cathode; it is usable after a slight reheating (temperature not given).

Ibikoresho bikenewe:

Ikigega cya elegitorolizeIkigega cya elegitorolize

Ibikoresho

2

Ibikoresho bikenewe

7

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