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Electrolytic Iron: Brown Ferrous Electrolyte, Rotating Cathode at 75-77 °C, Graphite Anodes (Bouchayer, US 1,516,326)
Iron plated out of a fresh green ferrous bath comes off rough and useless. Bouchayer first stirred the bath in air until it turned bright brown; the iron oxychloride formed takes care of the hydrogen at the cathode, and the deposit grows even and compact at high current.
Result: electrolytic iron, deposited at about 98 % current yield.
Source: Bouchayer, US 1,516,326 (1924). Not given: cathode material, purity of the iron. Picture drawn by Youblob.
Hejuru
Factory process
Amabwiriza
1
1
Make up the electrolyte at 20 °Bé
Make up the electrolyte at 20 °Bé
Dissolve ferrous sulfate in water (Bouchayer also allows ferrous chloride or a mix). Concentration: e.g. 20 °Bé, then keep it constant.
Ibikoresho by'iyi ntambwe:
Salfate y'icyuma1 as requiredIbikoresho bikenewe:
Amazi
Igipima ubwuzuzanye bw'amazi
Ikigega cya elegitorolize2
2
Stir it in air until brown
Stir it in air until brown
Agitate the green bath in air, e.g. by turning the anode, until it is bright brown and stops foaming. Used green, it gives only an irregular deposit.
Ibikoresho bikenewe:
Ikigega cya elegitorolize3
3
Circulate it through iron filings
Circulate it through iron filings
Pump the electrolyte through a mass of iron filings in a separate vessel; it takes back iron and forms the ferric hydroxide that keeps the bath working. Keep it moving fast past the anodes: this lowers the phosphorus.
Ibikoresho by'iyi ntambwe:
Ibisigazwa by'icyuma1 as requiredIbikoresho bikenewe:
Pompe y'amazi4
4
Deposit on a rotating cathode
Deposit on a rotating cathode
Electrolyse between graphite anodes and a rotating cathode. Temperature: e.g. 75-77 °C at 1000 A/m², held exactly constant and below boiling; cathode speed: e.g. 120 m/min at 800 A/m². Cathode material: not given.
Ibikoresho bikenewe:
Elegitorode ya garafite
Inkomoko y'amashanyarazi y'umurongo umwe
Igipima Ubushyuhe
Ikigega cya elegitorolize5
5
Strip and reheat the deposit
Strip and reheat the deposit
Take the compact iron deposit off the cathode; it is usable after a slight reheating (temperature not given).
Ibikoresho bikenewe:
Ikigega cya elegitorolizeIbikoresho
2- 1 as requiredUmwanya
- 1 as requiredUmwanya
Ibikoresho bikenewe
7- Umwanya
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