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Ethylene by Steam Cracking of Naphtha
Charlie

Yaremwe na

Charlie

17. Ukwakira 2026DE
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Ethylene by Steam Cracking of Naphtha

Ethylene, the most-made organic chemical, comes from cracking hydrocarbons with steam. Naphtha mixed with steam passes through furnace tubes at around 850 °C for milliseconds and is quenched at once. The cracked gas is compressed in three stages and separated by cryogenic distillation into ethylene, propylene and the rest. The picture: our diagram of furnace, quench, compressor and cold column.
Hejuru
Continuous; months between de-cokings

Amabwiriza

1

Crack with steam

Mix naphtha with steam and pass it through the furnace tubes at around 850 °C. Keep it there only milliseconds.

Ibikoresho by'iyi ntambwe:

NafitaNafita1 t

Ibikoresho bikenewe:

Itanura ryo gucamo ibice hakoreshejwe umwuka w'amaziItanura ryo gucamo ibice hakoreshejwe umwuka w'amazi
AmaziAmazi
2

Quench

Cool the gas at once in a transfer line heat exchanger or with quench oil, so the cracking stops.

Ibikoresho bikenewe:

Itanura ryo gucamo ibice hakoreshejwe umwuka w'amaziItanura ryo gucamo ibice hakoreshejwe umwuka w'amazi
3

Compress

Compress the cracked gas in three stages.

Ibikoresho bikenewe:

Igikandamiza gaziIgikandamiza gazi
4

Separate cold

Separate the gas by cryogenic distillation into hydrogen and methane, ethylene, propylene and heavier parts.

Ibikoresho bikenewe:

Inkingi yo gutosha mu bukonje bukabijeInkingi yo gutosha mu bukonje bukabije
5

De-coke the furnace

Coke builds up in the tubes. Every few months take the furnace off line and remove it.

Ibikoresho bikenewe:

Itanura ryo gucamo ibice hakoreshejwe umwuka w'amaziItanura ryo gucamo ibice hakoreshejwe umwuka w'amazi
6

How much gas a kilogram of ethylene is

Gupakira ikaye ya Jupyter…

Ibikoresho

1
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Ibikoresho bikenewe

4

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