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Copper Sheet Forged from Cast Copper
Forge

Yaremwe na

Forge

11. Ukwakira 2026NO
41
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0
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Copper Sheet Forged from Cast Copper

Copper is soft and can be hammered thin cold, but every blow hardens it until it cracks. Heating it to a dull red anneals it soft again; unlike steel, copper can be quenched straight away without hardening. Hammer, anneal, repeat: that is how sheet was made before rolling mills. It starts from a cast piece of smelted copper. A rolling mill does the same job faster; the hammer needs nothing but an anvil.
Hagati
Half a day

Amabwiriza

1

Anneal the casting

Set the copper on fire bricks and heat it with the torch to a dull red, seen in shade. Pick it up with tongs and quench it in water.

Ibikoresho by'iyi ntambwe:

Ikibumbe cy'umuringaIkibumbe cy'umuringa200 g
AmaziAmazi10 litiro

Ibikoresho bikenewe:

Itara rya PropaneItara rya Propane
Itafari ryihanganira umuriroItafari ryihanganira umuriro
Amafashi y'umucuziAmafashi y'umucuzi
Indobo yo gukonjeshaIndobo yo gukonjesha
Amadarubindi y'umutekanoAmadarubindi y'umutekano
2

Spread it

On the anvil, strike overlapping blows with the cross peen in one direction, then the other, to spread the copper. Turn it over often.

Ibikoresho bikenewe:

IngoyiIngoyi
Inyundo ifite umutwe utambitseInyundo ifite umutwe utambitse
Uturindantoki tw'uruhu tw'akaziUturindantoki tw'uruhu tw'akazi
3

Anneal when it stiffens

When the copper rings and stops moving under the hammer, anneal it again as in step 1. Expect to anneal many times.

Ibikoresho bikenewe:

Itara rya PropaneItara rya Propane
Amafashi y'umucuziAmafashi y'umucuzi
Indobo yo gukonjeshaIndobo yo gukonjesha
4

Clean the scale

Soak it in a bowl of vinegar with a spoon of salt until the black scale loosens, then scrub it bright with the wire brush and rinse.

Ibikoresho by'iyi ntambwe:

InkarabyoInkarabyo0.5 litiro
UmunyuUmunyu10 g

Ibikoresho bikenewe:

IbakuliIbakuli
Ibikoresho by'uburoso bw'insingaIbikoresho by'uburoso bw'insinga
5

Planish flat

Planish the sheet smooth with light, overlapping blows of the ball peen's flat face, checking the thickness with the caliper.

Ibikoresho bikenewe:

Inyundo ifite umutwe wa burutaInyundo ifite umutwe wa buruta
IngoyiIngoyi
Ikigereranyo cya Digitale cy'Amasentimetero 6Ikigereranyo cya Digitale cy'Amasentimetero 6
6

Trim

Anneal a last time if it must be bent later. Trim the cracked edges with snips and file them.

Ibikoresho bikenewe:

Ibyuma bikata ibyuma bisanzweIbyuma bikata ibyuma bisanzwe
Amakariso MenshiAmakariso Menshi
7

Troubleshooting

Forging copper troubleshooting.

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Ibikoresho

4
  • Umwanya
  • 10 litiro
    Umwanya
  • 0.5 litiro
    Umwanya
  • 10 g
    Umwanya

Ibikoresho bikenewe

14

CC0 Umurenge rusange

Iyi blueprint yasohowe munsi ya CC0. Ushobora gukoporora, guhindura, gukwirakwiza no gukoresha nta kwemererwa.

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