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Gamelan Bronze Keys: Ten Parts Copper, Three Parts Tin, Cast and Forged
The keys of a saron are bronze bars. Javanese makers give the best gamelan bronze as ten parts copper to three parts tin, melted in a clay bowl (kowi), poured to a blade shape, forged with many kinds of hammer blows, checked, then tuned to the set's scale (Wikipedia, Gamelan production). Charge size, mould and tuning method are ours.
The picture: new saron keys on their frame (Wikimedia Commons).
Hejuru
3 days
Amabwiriza
1
1
Weigh ten to three
Weigh ten to three
For six keys weigh 1 kg of copper and 300 g of tin: ten parts copper to three parts tin.
Ibikoresho by'iyi ntambwe:
Ikibumbe cy'umuringa1000 g
Igitebo cya bati (etain)300 gIbikoresho bikenewe:
Iminzani ya Digitale yo mu Gikoni2
2
Melt in the clay crucible
Melt in the clay crucible
Melt the copper in a clay crucible in the furnace under a strong blast, then add the tin and stir it in.
Ibikoresho by'iyi ntambwe:
Amakara1 as requiredIbikoresho bikenewe:
Ikirahure cy'Ibumba Kirekire
Itanura ry'amatafari
Umuvuba
Amakoro y'Icyombo Gishongesha
Uturindantoki two gukomeza ibyuma
Ikanzu y'uruhu
Ingabo y'Isura3
3
Pour the blades
Pour the blades
Pour into an open iron mould to blade-shaped bars, a little longer and thicker than the finished keys. Let them cool.
Ibikoresho bikenewe:
Amakoro y'Icyombo Gishongesha
Imbumbe yo gusukamo icyuma gishongeye
Uturindantoki two gukomeza ibyuma
Ikanzu y'uruhu
Ingabo y'Isura4
4
Forge
Forge
Forge each bar to shape on the anvil with a range of hammer blows, working it even along its length.
Ibikoresho bikenewe:
Uruganda rw'umucuzi
Ingoyi
Inyundo ifite umutwe utambitse
Amafashi y'umucuzi
Uturindantoki two gukomeza ibyuma
Ikanzu y'uruhu
Ingabo y'Isura5
5
Check and tune
Check and tune
Check each key for cracks. Strike it on soft supports and read its note on the tuner. Grind the ends to raise the note; thin the underside at the middle to lower it. Work in small steps until each key sits on its note.
Ibikoresho bikenewe:
Igipima injyana n'ingendo (cyomeka)
Isaruro ry'impande
Amakariso Menshi
Ingabo y'IsuraIbikoresho
3- 1000 gUmwanya
- Umwanya
- 1 as requiredUmwanya
Ibikoresho bikenewe
16- Umwanya
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