UBUHANZI
UBWIZA N'UBUZIMA
UBUKORIKORI
UMUCO N'AMATEKA
IMYIDAGADURO
IBIDUKIKIJE
IBIRIBWA N'IBINYOBWA
UBWUBATSI BUSUBIRA INYUMA
UBUMENYI
SIPORO
IKORANABUHANGA
IBYAMBARWA

Glass Saw: Rigid Diamond Wire Ring Driven by Its Rim
Jesse Cogswell's ring saw (US 4,576,139, 1986) for glass, ceramics and stone. The blade is a rigid circle of wire coated with bonded diamond, standing upright through a cutting table. A rubber-tyred wheel on the motor drives it by friction round its own rim at 3000 ft/min or more, and twelve guide wheels on slots round an aluminium back-plate hold it true. Because it cuts with any part of its rim, the work can be turned freely for curves and inside shapes; a sponge in a water tray wets the wire.
The patent sizes the ring from the thickest work to be cut (8 in ring for 3/16 in); the notebook does the sums. The picture: the patent's Fig. 1.
Hejuru
3 days
Amabwiriza
1
1
Cut and brace the back-plate
Cut and brace the back-plate
Cut the back-plate (2A) from aluminium plate, its upper part curved as an arc to shield the saw, stiffened by an angle (2B) along the top and a flat splatter strip (2C) at the front. Bolt on two front struts (21, 21A) and two side struts (22) and bolt them to the base. Ours: drill press.
Ibikoresho by'iyi ntambwe:
Ikibaho cya Aluminiyumu1 igice
Impande ya aluminiyumu1 igice
Bulo ifite umutwe w'impande esheshatu - urwego 8.81 igiceIbikoresho bikenewe:
Icyuma Cyivumbura Gihagaze
Isupana ihinduka2
2
Cut the wheel-slider apertures
Cut the wheel-slider apertures
Cut slots (32) through the back-plate's arc at 0, 30, 60, 90, 120, 210, 240, 270, 300 and 330° round the ring's centre: two slots at 90° and 210° for the guide pairs, one at each of the others. The slots let each guide wheel slide to the ring.
Ibikoresho bikenewe:
Icyuma Cyivumbura Gihagaze3
3
Assemble the guide wheels
Assemble the guide wheels
For each of the twelve guide wheels, stretch two rubber O-rings (27) into the grooves of a bearing wheel (26) with sealed roller bearings, and mount it on a shoulder bolt (28) with a washer, lockwasher and nut.
Ibikoresho by'iyi ntambwe:
Uruziga ruyobora12 ibice
Impeta ya O y’ikoroboyi24 ibice
Ibuliti Ifite Urutugu12 ibice
Uruziga Rurambuye12 ibice
Spring Washer12 ibice
Umupira w'Impande Esheshatu12 ibiceIbikoresho bikenewe:
Isupana ihinduka4
4
Turn the drive wheel
Turn the drive wheel
Turn an aluminium disk with a hub, a bored axle hole and a deep groove round its rim, and seat a large rubber O-ring (23) in the groove as its driving tyre. Ours: lathe.
Ibikoresho by'iyi ntambwe:
Ikibaho cya Aluminiyumu1 igice
Impeta ya O y’ikoroboyi1 igiceIbikoresho bikenewe:
Imashini yo guhinguza icyuma5
5
Mount the motor and drive axle
Mount the motor and drive axle
Strap the electric motor (51) onto its pillow block (50) with fastening bands (52) and bolt the block to the base. Fix the drive wheel on the motor's axle (24) and carry the axle's end in an axle pillow block (24A, 24B).
Ibikoresho by'iyi ntambwe:
Moteri y'amashanyarazi1 igice
Umukandara wo kuzirika moteri2 ibice
Igifata-nyunganizi2 ibice
Umutambiko w'icyuma kiburungushuye1 igice
Bulo ifite umutwe w'impande esheshatu - urwego 8.81 igiceIbikoresho bikenewe:
Isupana ihinduka6
6
Fit the ring and its guides
Fit the ring and its guides
Stand the ring saw on the drive wheel's tyre. Bolt the guide wheels through their slots: each pair with a tension spring between its two wheels, each single with a spring to the back-plate's lower rim, the one at 330° pressing the ring onto the drive wheel. Set them against the ring, then tighten the nuts. Fit two horizontal roller-guides (17) at 150°, sprung together, just before the cut.
Ibikoresho by'iyi ntambwe:
Urwembe rw’urukerezo rw’impeta rwa diyama1 igice
Umusemburo ukururwa11 ibice
Uruziga ruyobora2 ibiceIbikoresho bikenewe:
Isupana ihinduka7
7
Fit the table, tray and sponge
Fit the table, tray and sponge
Bolt the water tray (46) on four bracket supports (19, 20) by its four studs; put a ring-shaped sponge (47) in it and the cutting table (44) over it, the ring passing through centre holes reached by slots offset half an inch from a radius. Set the table top below the ring's centre line by the thickest work you will cut. Add water to the tray.
Ibikoresho by'iyi ntambwe:
Isahani1 igice
Isiponje1 igice
Ikibaho cya Aluminiyumu1 igice
Amazi1 batchIbikoresho bikenewe:
Isupana ihinduka8
8
Fit the face shield and drip pan
Fit the face shield and drip pan
Bolt the shield arm (41) to the back-plate and pivot a clear acrylic face shield (43) in its holder (42) on a locking screw. The base is a catchment for the coolant with a drain hole in one corner.
Ibikoresho by'iyi ntambwe:
Urupapuro rwa Akiriliki1 igice
Ikibaho cya Aluminiyumu1 igice
Isahani ifata ibitonyanga1 igiceIbikoresho bikenewe:
Isupana ihinduka9
9
Ring size and drive speed
Ring size and drive speed
Gupakira ikaye ya Jupyter…
Ibikoresho
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