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Glass Saw: Rigid Diamond Wire Ring Driven by Its Rim
Martin

Yaremwe na

Martin

23. Ukwakira 2026NO
2
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Glass Saw: Rigid Diamond Wire Ring Driven by Its Rim

Jesse Cogswell's ring saw (US 4,576,139, 1986) for glass, ceramics and stone. The blade is a rigid circle of wire coated with bonded diamond, standing upright through a cutting table. A rubber-tyred wheel on the motor drives it by friction round its own rim at 3000 ft/min or more, and twelve guide wheels on slots round an aluminium back-plate hold it true. Because it cuts with any part of its rim, the work can be turned freely for curves and inside shapes; a sponge in a water tray wets the wire. The patent sizes the ring from the thickest work to be cut (8 in ring for 3/16 in); the notebook does the sums. The picture: the patent's Fig. 1.
Hejuru
3 days

Amabwiriza

1

Cut and brace the back-plate

Cut the back-plate (2A) from aluminium plate, its upper part curved as an arc to shield the saw, stiffened by an angle (2B) along the top and a flat splatter strip (2C) at the front. Bolt on two front struts (21, 21A) and two side struts (22) and bolt them to the base. Ours: drill press.

Ibikoresho by'iyi ntambwe:

Ikibaho cya AluminiyumuIkibaho cya Aluminiyumu1 igice
Impande ya aluminiyumuImpande ya aluminiyumu1 igice
Bulo ifite umutwe w'impande esheshatu - urwego 8.8Bulo ifite umutwe w'impande esheshatu - urwego 8.81 igice

Ibikoresho bikenewe:

Icyuma Cyivumbura GihagazeIcyuma Cyivumbura Gihagaze
Isupana ihindukaIsupana ihinduka
2

Cut the wheel-slider apertures

Cut slots (32) through the back-plate's arc at 0, 30, 60, 90, 120, 210, 240, 270, 300 and 330° round the ring's centre: two slots at 90° and 210° for the guide pairs, one at each of the others. The slots let each guide wheel slide to the ring.

Ibikoresho bikenewe:

Icyuma Cyivumbura GihagazeIcyuma Cyivumbura Gihagaze
3

Assemble the guide wheels

For each of the twelve guide wheels, stretch two rubber O-rings (27) into the grooves of a bearing wheel (26) with sealed roller bearings, and mount it on a shoulder bolt (28) with a washer, lockwasher and nut.

Ibikoresho by'iyi ntambwe:

Uruziga ruyoboraUruziga ruyobora12 ibice
Impeta ya O y’ikoroboyiImpeta ya O y’ikoroboyi24 ibice
Ibuliti Ifite UrutuguIbuliti Ifite Urutugu12 ibice
Uruziga RurambuyeUruziga Rurambuye12 ibice
Spring WasherSpring Washer12 ibice
Umupira w'Impande EsheshatuUmupira w'Impande Esheshatu12 ibice

Ibikoresho bikenewe:

Isupana ihindukaIsupana ihinduka
4

Turn the drive wheel

Turn an aluminium disk with a hub, a bored axle hole and a deep groove round its rim, and seat a large rubber O-ring (23) in the groove as its driving tyre. Ours: lathe.

Ibikoresho by'iyi ntambwe:

Ikibaho cya AluminiyumuIkibaho cya Aluminiyumu1 igice
Impeta ya O y’ikoroboyiImpeta ya O y’ikoroboyi1 igice

Ibikoresho bikenewe:

Imashini yo guhinguza icyumaImashini yo guhinguza icyuma
5

Mount the motor and drive axle

Strap the electric motor (51) onto its pillow block (50) with fastening bands (52) and bolt the block to the base. Fix the drive wheel on the motor's axle (24) and carry the axle's end in an axle pillow block (24A, 24B).

Ibikoresho by'iyi ntambwe:

Moteri y'amashanyaraziMoteri y'amashanyarazi1 igice
Umukandara wo kuzirika moteriUmukandara wo kuzirika moteri2 ibice
Igifata-nyunganiziIgifata-nyunganizi2 ibice
Umutambiko w'icyuma kiburungushuyeUmutambiko w'icyuma kiburungushuye1 igice
Bulo ifite umutwe w'impande esheshatu - urwego 8.8Bulo ifite umutwe w'impande esheshatu - urwego 8.81 igice

Ibikoresho bikenewe:

Isupana ihindukaIsupana ihinduka
6

Fit the ring and its guides

Stand the ring saw on the drive wheel's tyre. Bolt the guide wheels through their slots: each pair with a tension spring between its two wheels, each single with a spring to the back-plate's lower rim, the one at 330° pressing the ring onto the drive wheel. Set them against the ring, then tighten the nuts. Fit two horizontal roller-guides (17) at 150°, sprung together, just before the cut.

Ibikoresho by'iyi ntambwe:

Urwembe rw’urukerezo rw’impeta rwa diyamaUrwembe rw’urukerezo rw’impeta rwa diyama1 igice
Umusemburo ukururwaUmusemburo ukururwa11 ibice
Uruziga ruyoboraUruziga ruyobora2 ibice

Ibikoresho bikenewe:

Isupana ihindukaIsupana ihinduka
7

Fit the table, tray and sponge

Bolt the water tray (46) on four bracket supports (19, 20) by its four studs; put a ring-shaped sponge (47) in it and the cutting table (44) over it, the ring passing through centre holes reached by slots offset half an inch from a radius. Set the table top below the ring's centre line by the thickest work you will cut. Add water to the tray.

Ibikoresho by'iyi ntambwe:

IsahaniIsahani1 igice
IsiponjeIsiponje1 igice
Ikibaho cya AluminiyumuIkibaho cya Aluminiyumu1 igice
AmaziAmazi1 batch

Ibikoresho bikenewe:

Isupana ihindukaIsupana ihinduka
8

Fit the face shield and drip pan

Bolt the shield arm (41) to the back-plate and pivot a clear acrylic face shield (43) in its holder (42) on a locking screw. The base is a catchment for the coolant with a drain hole in one corner.

Ibikoresho by'iyi ntambwe:

Urupapuro rwa AkirilikiUrupapuro rwa Akiriliki1 igice
Ikibaho cya AluminiyumuIkibaho cya Aluminiyumu1 igice
Isahani ifata ibitonyangaIsahani ifata ibitonyanga1 igice

Ibikoresho bikenewe:

Isupana ihindukaIsupana ihinduka
9

Ring size and drive speed

Gupakira ikaye ya Jupyter…

Ibikoresho

20

Ibikoresho bikenewe

3

CC0 Umurenge rusange

Iyi blueprint yasohowe munsi ya CC0. Ushobora gukoporora, guhindura, gukwirakwiza no gukoresha nta kwemererwa.

Shyigikira Umuremyi ugura ibicuruzwa binyuze muri Blueprint ye Komisiyo y'Umuremyi byashyizweho n'Abacuruzi, cyangwa kora verisiyo nshya y'iyi Blueprint ukayinjiza nk'isano muri Blueprint yawe kugira ngo musangire inyungu.

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