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Grooved Pulley Cut from Sheet Tin with Alternately Bent Tongues (Boy Mechanic, 1913)
Tinny

Yaremwe na

Tinny

14. Ugushyingo 2026US
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Grooved Pulley Cut from Sheet Tin with Alternately Bent Tongues (Boy Mechanic, 1913)

A small round-belt pulley from a disc of tin: slits cut in from the rim to a ring of punch marks, the tongues bent alternately left and right to form a V groove, and a soldered strip across the middle as the hub.
Utangiye
An hour

Amabwiriza

1

How many tongues

Gupakira ikaye ya Jupyter…
2

Read the Boy Mechanic

"It is remarkable with how slight care a perfectly true wheel may be made in this manner."
3

Lay out

On tin, draw a circle the size of the groove bottom and a second circle 1/4 in larger in radius around it. Cut out on the large circle.

Ibikoresho by'iyi ntambwe:

Urubaho rw'icyuma gitwikiriyeUrubaho rw'icyuma gitwikiriye1 igice

Ibikoresho bikenewe:

IkirangamurongoIkirangamurongo
Ibyuma bikata ibyuma bisanzweIbyuma bikata ibyuma bisanzwe
4

Dent and slit

Mark slight dents about 1/4 in apart all round the small circle with a prick punch or nail. Cut in from the edge to each dent, stopping when the shears click into it.

Ibikoresho bikenewe:

Igicukuzi cyo Gushyira IkimenyetsoIgicukuzi cyo Gushyira Ikimenyetso
InyundoInyundo
Ibyuma bikata ibyuma bisanzweIbyuma bikata ibyuma bisanzwe
5

Form the groove

Bend the tongues alternately to right and left and shape them carefully into an even running surface for the belt.

Ibikoresho bikenewe:

Ipfundo Rifite Umunwa UringaniyeIpfundo Rifite Umunwa Uringaniye
6

Add the hub

Solder or rivet a strip ('handle') across the centre hole and drill through it the same size as the hole. Solder the tongues where needed to stiffen the wheel.

Ibikoresho by'iyi ntambwe:

Urubaho rw'icyuma gitwikiriyeUrubaho rw'icyuma gitwikiriye1 igice
Guhambira kwa Sn/PbGuhambira kwa Sn/Pb1 igice
Utuma tw'umuringaUtuma tw'umuringa1 igice

Ibikoresho bikenewe:

Igikoresho cyo gutobora gikoreshwa n'intokiIgikoresho cyo gutobora gikoreshwa n'intoki
Icyuma cyo gusudiraIcyuma cyo gusudira
7

Troubleshooting

Tin pulley troubleshooting.

Flow

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8

History and honest limits

From **The Boy Mechanic, Book 1** (Popular Mechanics, 1913), p. 412, by C. W. Nieman (checked on the archive.org scan boymechanic0000unse_n5a8). Sizes in the table are our examples.

Ibikoresho

3

Ibikoresho bikenewe

7

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