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Magnesite Blocks: Dead-Burnt and Gently Calcined Magnesite Moulded and Fired at a Red Heat (Thorpe 1912)
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4. Ugushyingo 2026NO
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Magnesite Blocks: Dead-Burnt and Gently Calcined Magnesite Moulded and Fired at a Red Heat (Thorpe 1912)

Magnesite blocks are refractory bricks of burnt magnesia, which hardly melts; they lined basic Bessemer converters and electric steel furnaces. Thorpe's Dictionary of Applied Chemistry (1912) gives the method in one sentence: crushed dead-burnt magnesite, mixed with enough gently calcined magnesite to make the paste plastic, wetted, moulded and fired at a red heat. He gives no heat for dead-burning, no proportions and no brick size; those are unknown here. Source: Thorpe, Dictionary of Applied Chemistry vol. III (1912), MAGNESIUM, p. 371. Picture: that passage.
Hagati
Several days with firing

Amabwiriza

1

Read Thorpe

"The bricks are made of crushed dead-burnt magnesite mixed with sufficient gently calcined magnesite to give plasticity to the paste formed by mixing the materials with water to permit of moulding. The bricks are fired at a red heat before use."
2

Burn two lots of magnesite

Burn most of the magnesite hard, until it is dead-burnt; Thorpe gives no temperature for this (unknown). Calcine a smaller lot gently: he describes commercial magnesia as made by gentle but prolonged heating of the carbonate.

Ibikoresho by'iyi ntambwe:

ManyeziteManyezite1 as required

Ibikoresho bikenewe:

ItanuraItanura
Uturindantoki twihanganira ubushyuheUturindantoki twihanganira ubushyuhe
3

Crush and mix

Crush the dead-burnt magnesite. Mix it with just enough of the gently calcined magnesite to make the paste plastic, and work in water until it can be moulded. The proportions are not given.

Ibikoresho by'iyi ntambwe:

AmaziAmazi1 to a mouldable paste

Ibikoresho bikenewe:

Isekuru hamwe n'umuhiniIsekuru hamwe n'umuhini
Agapfukamunwa k'UmukunguguAgapfukamunwa k'Umukungugu
4

Mould the blocks

Press the paste into a brick mould and turn out the blocks. The size of the blocks is not given (unknown).

Ibikoresho bikenewe:

Icyitegererezo cy'igiti cy'amatafariIcyitegererezo cy'igiti cy'amatafari
Ingano zitazwiIngano zitazwi
5

Fire at a red heat

Fire the blocks at a red heat before use; the firing time is not given.

Ibikoresho bikenewe:

ItanuraItanura
Uturindantoki twihanganira ubushyuheUturindantoki twihanganira ubushyuhe
6

History and honest limits

Thorpe notes that magnesia melts only in the oxyhydrogen blowpipe flame, which is why it took over the lining of basic steel furnaces, and that dolomite was also used for the purpose. Magnesia made in the wet way from by-products was, he quotes Wedding, too dear for bricks. He gives the recipe in principle only: the dead-burning heat, the proportions, the block size and the firing time are not given; the tools are ours.

Ibikoresho

2
  • 1 as required
    Umwanya
  • 1 to a mouldable paste
    Umwanya

Ibikoresho bikenewe

6

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