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Metal Band Saw: Horizontal Saw on a Welded Steel Frame
Martin

Yaremwe na

Martin

23. Ukwakira 2026NO
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Metal Band Saw: Horizontal Saw on a Welded Steel Frame

Curtis Eccardt's horizontal power band saw (Emerson Electric, US 4,364,294, 1982), built from welded steel channel and tube instead of iron castings to cut its cost. The saw head swings down on trunnions over the bed; a hydraulic cylinder with a valve sets how fast it feeds, a spring counterbalances it, and a spring tensioner shows the blade tension on a scale. Two guides with rollers twist the blade's lower run 90° so its teeth face down into the work, and carbide inserts hold it there. The patent gives no sizes, speeds or ratings; the welder and wrenches are ours. The picture: the patent's Fig. 1.
Hejuru
4 days

Amabwiriza

1

Weld the bed

Stand two steel channels (9a, 9b) parallel, webs upright and flanges facing in, and weld gussets (15) between their webs. Bolt a bed plate (17) across the top flanges as the work surface. Ours: MIG welder, drill press for the bolt holes.

Ibikoresho by'iyi ntambwe:

Icyuma gifite ishusho ya UIcyuma gifite ishusho ya U2 ibice
Ikibaho cy'icyuma cyorohejeIkibaho cy'icyuma cyoroheje1 igice
Bulo ifite umutwe w'impande esheshatu - urwego 8.8Bulo ifite umutwe w'impande esheshatu - urwego 8.81 igice

Ibikoresho bikenewe:

Mashini yo gusudira ya MIGMashini yo gusudira ya MIG
Icyuma Cyivumbura GihagazeIcyuma Cyivumbura Gihagaze
Isupana ihindukaIsupana ihinduka
2

Weld and bolt on the legs

Weld formed sheet-steel legs onto horizontal floor members to make front and rear leg weldments (19, 21), and bolt them under the bed.

Ibikoresho by'iyi ntambwe:

Urupapuro rw'icyumaUrupapuro rw'icyuma1 igice
Imiyoboro y'icyuma yo kubakaImiyoboro y'icyuma yo kubaka1 igice
Bulo ifite umutwe w'impande esheshatu - urwego 8.8Bulo ifite umutwe w'impande esheshatu - urwego 8.81 igice

Ibikoresho bikenewe:

Mashini yo gusudira ya MIGMashini yo gusudira ya MIG
Isupana ihindukaIsupana ihinduka
3

Weld the head

Weld a head post (25) of square or rectangular steel tube square to a head beam (27) of rectangular tube. Weld a bracket leg (29) down from the beam's outer end, and fix support plates at both ends (31, 33).

Ibikoresho by'iyi ntambwe:

Imiyoboro y'icyuma yo kubakaImiyoboro y'icyuma yo kubaka1 igice
Ikibaho cy'icyuma cyorohejeIkibaho cy'icyuma cyoroheje1 igice

Ibikoresho bikenewe:

Mashini yo gusudira ya MIGMashini yo gusudira ya MIG
4

Fit the trunnions and align the pivot

Fix a shaft through the head post with its ends out as trunnions (55a, 55b), in bushings in two bearing blocks (59a, 59b) bolted inside the channel webs. Each block has one close-fit bolt hole and three oversize ones: shift the blocks until the pivot is parallel to the bed plate, then torque the bolts. A set screw (67) takes out end play.

Ibikoresho by'iyi ntambwe:

Umutambiko w'icyuma kiburungushuyeUmutambiko w'icyuma kiburungushuye1 igice
Busheni y'icyumaBusheni y'icyuma2 ibice
Igifata-nyunganiziIgifata-nyunganizi2 ibice
Bulo ifite umutwe w'impande esheshatu - urwego 8.8Bulo ifite umutwe w'impande esheshatu - urwego 8.88 ibice
Urwara rwo gufata rufite impera y'igikombeUrwara rwo gufata rufite impera y'igikombe1 igice

Ibikoresho bikenewe:

Icyuma Cyivumbura GihagazeIcyuma Cyivumbura Gihagaze
Isupana ya torikeIsupana ya torike
5

Mount motor, belt drive and gearbox

Mount the electric motor (37) on a plate (38) pivoted on the head beam, and couple it by a multi-speed belt and pulleys (41) to a gearbox (39). Fit the drive wheel (43) on the gearbox output shaft.

Ibikoresho by'iyi ntambwe:

Moteri y'amashanyaraziMoteri y'amashanyarazi1 igice
Ikibaho cy'icyuma cyorohejeIkibaho cy'icyuma cyoroheje1 igice
Umukandara utwaraUmukandara utwara1 igice
IpuliIpuli1 igice
Agasanduku k'ibiziga by'amenyoAgasanduku k'ibiziga by'amenyo1 igice
Uruziga rw'urukerezo rw'umukandaraUruziga rw'urukerezo rw'umukandara1 igice

Ibikoresho bikenewe:

Isupana ihindukaIsupana ihinduka
6

Build the idler tensioner

Weld an idler yoke (87) of rolled steel plate, pivot it on the head beam with a pin (89), and cantilever the idler axle from it with the idler wheel (45) on bearings (85). A threaded rod (91) pulls the yoke through a coil spring (93) held between compression plates and a U-bolt (97); a knob (99) turns the rod. An indicator (101) on the spring reads the tension on a scale (103).

Ibikoresho by'iyi ntambwe:

Ikibaho cy'icyuma cyorohejeIkibaho cy'icyuma cyoroheje1 igice
Agapine k’icyumaAgapine k’icyuma1 igice
Umutambiko w'icyuma kiburungushuyeUmutambiko w'icyuma kiburungushuye1 igice
Uruziga rw'urukerezo rw'umukandaraUruziga rw'urukerezo rw'umukandara1 igice
Bearing y'utubumbeBearing y'utubumbe1 igice
Inkoni ifite imirongoInkoni ifite imirongo1 igice
Coil SpringCoil Spring1 igice
Umusumari wa UUmusumari wa U1 igice
Agapfundikizo ko kugenzuraAgapfundikizo ko kugenzura1 igice

Ibikoresho bikenewe:

Mashini yo gusudira ya MIGMashini yo gusudira ya MIG
Isupana ihindukaIsupana ihinduka
7

Build the two blade guides

In each guide channel (111) mount two guide rollers (115a, 115b) on ball bearings on eccentric bushings, one fixed and one adjusted to the blade thickness. Add a carbide thrust insert (133) on the blade's back edge and two carbide side inserts (137a fixed, 137b on a sprung swing bracket set by a bolt and knob). Clamp the guides on two bar tracks (107).

Ibikoresho by'iyi ntambwe:

Uruziga ruyoboraUruziga ruyobora4 ibice
Bearing y'utubumbeBearing y'utubumbe4 ibice
Umuyoboro utari hagatiUmuyoboro utari hagati4 ibice
Agace ka karibideAgace ka karibide6 ibice
Coil SpringCoil Spring2 ibice
Agapfundikizo ko kugenzuraAgapfundikizo ko kugenzura2 ibice
Imiyoboro y'icyuma yo kubakaImiyoboro y'icyuma yo kubaka1 igice

Ibikoresho bikenewe:

Isupana ihindukaIsupana ihinduka
8

Fit the blade and set the tension

By hand, run the endless blade (47) round the drive and idler wheels and through both guides; the rollers twist its lower run about 90° so the teeth face down. Turn the tension knob until the scale shows the tension you want.

Ibikoresho by'iyi ntambwe:

Icyuma cy'umusumeno w'umukandaraIcyuma cy'umusumeno w'umukandara1 igice
9

Fit the feed cylinder and counterbalance

Connect a hydraulic cylinder (71) between bed channel and head post above the trunnions, filled with oil and piped through tubing (75) to a control valve (73): the valve sets the feed rate and, closed, holds the head. Fit a coil spring (78) on a threaded linkage (79) between an end gusset and the head post below the trunnions, adjusted by a knob (80), to counterbalance the head.

Ibikoresho by'iyi ntambwe:

Silindiri ya hidoroliSilindiri ya hidoroli1 igice
Amavuta ya hidorolikeAmavuta ya hidorolike1 batch
Umuyoboro wa hidorolikeUmuyoboro wa hidorolike1 igice
Vana igenzura itembaVana igenzura itemba1 igice
Coil SpringCoil Spring1 igice
Inkoni ifite imirongoInkoni ifite imirongo1 igice
Agapfundikizo ko kugenzuraAgapfundikizo ko kugenzura1 igice

Ibikoresho bikenewe:

Isupana ihindukaIsupana ihinduka
10

Bolt on the vice

Bolt the quick-acting vice to the bed plate to clamp the work square under the blade.

Ibikoresho by'iyi ntambwe:

Ifatiro ry'imashiniIfatiro ry'imashini1 igice
Bulo ifite umutwe w'impande esheshatu - urwego 8.8Bulo ifite umutwe w'impande esheshatu - urwego 8.81 igice

Ibikoresho bikenewe:

Isupana ihindukaIsupana ihinduka

Ibikoresho

29

Ibikoresho bikenewe

4

CC0 Umurenge rusange

Iyi blueprint yasohowe munsi ya CC0. Ushobora gukoporora, guhindura, gukwirakwiza no gukoresha nta kwemererwa.

Shyigikira Umuremyi ugura ibicuruzwa binyuze muri Blueprint ye Komisiyo y'Umuremyi byashyizweho n'Abacuruzi, cyangwa kora verisiyo nshya y'iyi Blueprint ukayinjiza nk'isano muri Blueprint yawe kugira ngo musangire inyungu.

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