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Nylon Insert Lock Nut: a Nylon Collar Crimped into a Steel Nut
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Forge

18. Ukwakira 2026NO
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Nylon Insert Lock Nut: a Nylon Collar Crimped into a Steel Nut

A nut that will not shake loose. A nylon collar sits in a recess at the top of the nut; its hole is a little smaller than the bolt, so the bolt presses its own thread into the nylon and the nylon grips it. Sauer (US 2,450,694, 1948) chose nylon over the older fibre collar: it hardly takes up water and still locks after 50 to 100 re-uses. The collar is held as Swanstrom's patent (US 2,153,681, 1939) shows: the recess wall is pressed in and crimped over it. Size M10 is ours. The picture: a nylon-insert lock nut (Wikimedia Commons).
Hagati
Half a day

Amabwiriza

1

Cut and turn the blank

Saw a blank from hex bar. On the lathe, turn the top part round, with a wall that tapers toward the top.

Ibikoresho by'iyi ntambwe:

Umurongo w'impande esheshatu w'icyuma cyorohejeUmurongo w'impande esheshatu w'icyuma cyoroheje1.5 cm

Ibikoresho bikenewe:

Umucumita w'IbyumaUmucumita w'Ibyuma
Imashini yo guhinguza icyumaImashini yo guhinguza icyuma
Icyuma cyo kuca cy'itoreroIcyuma cyo kuca cy'itorero
Kalipe ya VernierKalipe ya Vernier
2

Drill and tap

Drill through and tap an M10 thread.

Ibikoresho bikenewe:

Icyuma Cyivumbura GihagazeIcyuma Cyivumbura Gihagaze
Agakoresho ko gukata imizingo y'ibyumaAgakoresho ko gukata imizingo y'ibyuma
Kalipe ya VernierKalipe ya Vernier
3

Counterbore the top

Counterbore the top of the bore with an ordinary twist drill. It leaves a recess with a conical floor.

Ibikoresho bikenewe:

Icyuma Cyivumbura GihagazeIcyuma Cyivumbura Gihagaze
Kalipe ya VernierKalipe ya Vernier
4

Mould the nylon collar

Mould a nylon washer that fits the recess, with a hole somewhat smaller than the bolt's outside thread diameter. Nylon is thermoplastic, so scrap can be moulded again.

Ibikoresho by'iyi ntambwe:

Utubuye twa nayiloniUtubuye twa nayiloni2 g

Ibikoresho bikenewe:

Imashini itera pulasitikiImashini itera pulasitiki
Kalipe ya VernierKalipe ya Vernier
5

Seat and crimp

Push the collar down onto the recess floor. In the press, squeeze the recess wall inward against the collar and bend its top edge over it.

Ibikoresho bikenewe:

Ipiresi y'ukubokoIpiresi y'ukuboko
6

Try it on a bolt

Screw the nut onto a bolt. It runs freely until the bolt reaches the collar, then turns stiffly as the bolt cuts a thread in the nylon.

Ibikoresho bikenewe:

Bulo ifite umutwe w'impande esheshatu - urwego 8.8Bulo ifite umutwe w'impande esheshatu - urwego 8.8

Ibikoresho

2

Ibikoresho bikenewe

9

CC0 Umurenge rusange

Iyi blueprint yasohowe munsi ya CC0. Ushobora gukoporora, guhindura, gukwirakwiza no gukoresha nta kwemererwa.

Shyigikira Umuremyi ugura ibicuruzwa binyuze muri Blueprint ye Komisiyo y'Umuremyi byashyizweho n'Abacuruzi, cyangwa kora verisiyo nshya y'iyi Blueprint ukayinjiza nk'isano muri Blueprint yawe kugira ngo musangire inyungu.

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