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Pass-Through Barrel Churn: A Twisted-Wing Dasher That Comes Out Whole Through a Hatch
Woody

Yaremwe na

Woody

6. Ukwakira 2026NO
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Pass-Through Barrel Churn: A Twisted-Wing Dasher That Comes Out Whole Through a Hatch

Spain set out to keep "the cream when it becomes thick, from revolving with the dasher," and to get the whole dasher out through a small hatch for cleaning. Edward Spain of Philadelphia, Pennsylvania, received US 5,585, dated 16 May 1848, for a barrel churn whose dasher has four beating wings, each broader at one end than the other, joined to a long and a short bar crossed at each end, the long arms at one end opposite the short arms at the other. It runs on a pivot in a bearing box at one end; the crank's axle screws into a nut at the other; unscrewed, the dasher is lifted onto its pivot end and passed out "diagonally into the square aperture in the barrel." This rung looks at the wings' geometry, then prints the dasher, bearing box and hatch, fits them to a container laid on its side, and makes butter.
Hagati
About 4 hours, plus printing

Amabwiriza

1

The wings' geometry

Gupakira ikaye ya Jupyter…
2

Oblique wings on a crank before it

The embedded blueprint sets four wings at 30° to the axle on a cross. Spain twists his wings from a long arm at one end to a short arm at the other.
3

Read US 5,585

"The dasher is removed from the churn by unscrewing the operating axle from the same, and elevating the dasher on to its pivot end by passing the broad ends of the beating wings at its opposite end, diagonally into the square aperture in the barrel; when it can readily be lifted out."
4

Print the parts

Print the dasher standing on one end, with supports, and press an M10 nut into the socket at its crank end. Print the bearing box, the hatch frame and the cover with its vent tube. Print in PETG at 0.2 mm layers, 30 % infill, 4 walls; wash before first use.

Ibikoresho by'iyi ntambwe:

Fibere ya PETGFibere ya PETG1 igice
Umupira w'Impande EsheshatuUmupira w'Impande Esheshatu1 igice

Ibikoresho bikenewe:

Imashini icapa 3D ikoresha umugozi (FDM)Imashini icapa 3D ikoresha umugozi (FDM)
Isupana ihindurwaIsupana ihindurwa
5

Print the dasher

The dasher, printed as step 4 describes.
Dosiye y'IgishushanyoSTLCC0 - Free
6

Print the bearing box

The bearing box, printed as step 4 describes.
Dosiye y'IgishushanyoSTLCC0 - Free
7

Print the hatch frame

The hatch frame, printed as step 4 describes.
Dosiye y'IgishushanyoSTLCC0 - Free
8

Print the hatch cover with its vent tube

The hatch cover with its vent tube, printed as step 4 describes.
Dosiye y'IgishushanyoSTLCC0 - Free
9

The barrel

Lay a round food-grade container about 170 mm across on its side. Cut a 66 mm square hatch in its side near one end and set the hatch frame in it with silicone. Screw the bearing box inside the far end on the axis, and drill the near end on the axis for the axle. Stand it on two pine cradles.

Ibikoresho by'iyi ntambwe:

Ikibindi cyo kubikamo cy'urwego rw'ibiribwaIkibindi cyo kubikamo cy'urwego rw'ibiribwa1 igice
Igifunga cya silikoneIgifunga cya silikone1 igice
Ikibaho cy'igiti cya pinusiIkibaho cy'igiti cya pinusi1 igice
Uruganda rw'igiti #8 x 1"Uruganda rw'igiti #8 x 1"1 igice

Ibikoresho bikenewe:

Umucumita w'ImigororwaUmucumita w'Imigororwa
Icyuma Cyivumbura Kidafite InsingaIcyuma Cyivumbura Kidafite Insinga
Ibyuma Byinshi byo GucukuraIbyuma Byinshi byo Gucukura
Umucumita w'IntokiUmucumita w'Intoki
Ikusanyirizo ry'ibitoreziIkusanyirizo ry'ibitorezi
10

Dasher and crank

Pass the dasher in through the hatch, pivot end first, and seat its pivot in the bearing box. Cut a length of M10 threaded rod, pass it through the near end and screw it into the dasher's nut. Bend or fix a crank handle on its outer end.

Ibikoresho by'iyi ntambwe:

Inkoni ifite imirongoInkoni ifite imirongo1 igice
Umupira w'Impande EsheshatuUmupira w'Impande Esheshatu1 igice
Udukoni tw'ibiti bikomeyeUdukoni tw'ibiti bikomeye1 igice

Ibikoresho bikenewe:

Umucumita w'IbyumaUmucumita w'Ibyuma
Isupana ihindurwaIsupana ihindurwa
Urupapuro rwo GusyaUrupapuro rwo Gusya
11

The build in 3D

FreeCAD model of this build, not of the patent: the barrel cut away to show the dasher of four tapering wings between a long-and-short cross at each end, the bearing box, the axle and crank, the hatch frame and its cover with the vent tube, and the cradles.
Dosiye y'IgishushanyoBLENDCC0 - Free
12

Crank and make butter

Let the heavy cream stand until it reaches about 15 °C, checked with the thermometer. Pour in 1 litre through the hatch and fit the cover. Turn the crank steadily and time until the butter comes. Unscrew the axle and lift the dasher out through the hatch. Pour off the buttermilk, add cold water, churn a little and pour off again until it runs clear; work in a pinch of salt and weigh the butter.
Intambwe 12 - Image 1

Ibikoresho by'iyi ntambwe:

Igice cy'ibinure cy'amataIgice cy'ibinure cy'amata1000 ml
Umunyu w'inyanja muniniUmunyu w'inyanja munini1 igice
AmaziAmazi1 igice

Ibikoresho bikenewe:

Igipima ubushyuhe gifite uruti rusigara mu kintuIgipima ubushyuhe gifite uruti rusigara mu kintu
Isaha yo GuhagarikaIsaha yo Guhagarika
Iminzani ya Digitale yo mu GikoniIminzani ya Digitale yo mu Gikoni
Ibakure rinini ryo kuvanga ry'icyuma kitagira ingeseIbakure rinini ryo kuvanga ry'icyuma kitagira ingese
13

A dasher that will not come out, an axle that slips

Pass-through barrel churn troubleshooting.

Flow

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14

History and honest limits

**Edward Spain** of Philadelphia received US 5,585, dated 16 May 1848. A sheet-metal lining, its upper edge stiffened by a strong wire, supported the aperture so "the perfect contour of the churn about the aperture, is preserved"; a tube through the cover let "the gas" escape and fresh air enter. He claimed the form of the dasher, which gives the cream a compound reciprocating and rotary motion and lets a large dasher pass whole through a small square aperture. **Honest limits.** A food-grade container and printed parts stand in for his staved barrel and wooden dasher. FDM prints hold food in their layer lines, so wash well and replace when worn. Your times and weights are the result.

Ibikoresho

11

Ibikoresho bikenewe

13

Dosiye z'igishushanyo

5

CC0 Umurenge rusange

Iyi blueprint yasohowe munsi ya CC0. Ushobora gukoporora, guhindura, gukwirakwiza no gukoresha nta kwemererwa.

Shyigikira Umuremyi ugura ibicuruzwa binyuze muri Blueprint ye Komisiyo y'Umuremyi byashyizweho n'Abacuruzi, cyangwa kora verisiyo nshya y'iyi Blueprint ukayinjiza nk'isano muri Blueprint yawe kugira ngo musangire inyungu.

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