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Perforated Screen Plate: Clear- or Buhr-Punched Steel Plate (Richards, Ore Dressing, 1903)
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Perforated Screen Plate: Clear- or Buhr-Punched Steel Plate (Richards, Ore Dressing, 1903)

The punched steel screens of ore mills: round holes or slots punched through steel plate, either 'clear punched' with a sharp square-edged tool that cuts out a wad, or 'buhr punched' with a thicker tool that tears the metal over a socket in the die. Clear punching suits holes of 0.03 inch and up; buhr punching suits fine holes of 0.02 inch and less, because a thicker plate can be used. Holes in rows at 60° give 1.154 times the open area of rows at 90°. Unknown: the plate thickness and hole spacing for a given screen. Source: R. H. Richards, Ore Dressing vol. I (1903), pp. 167-168. Picture: p. 167 with Figs. 117 and 118.
Hagati
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Amabwiriza

1

Choose the holes

For coarse work use round holes of 0.04 inch (1 mm) and up; for medium work about 0.03 inch (0.75 mm), clear punched. For fine work, 0.02 inch (0.5 mm) and less, buhr punch, so a thicker plate can be used. The smallest practical clear-punched hole is about 0.014 inch (0.35 mm) wide: a hole much narrower than the plate is thick breaks the punch (the extreme Richards found was a slot 54 per cent of the thickness).

Ibikoresho by'iyi ntambwe:

Urupapuro rw'icyumaUrupapuro rw'icyuma1 steel plate
Ingano zitazwiIngano zitazwi1 igice

Ibikoresho bikenewe:

Imashini ikanda itoboraImashini ikanda itobora
2

Lay out the holes

Set round holes in rows at 60° or 90°; with the same hole and spacing, 60° rows give 1.154 times the open area. Punch slots vertical, diagonal or horizontal, in line or staggered; staggering spreads the punching strain.

Ibikoresho bikenewe:

Imashini ikanda itoboraImashini ikanda itobora
3

Punch the plate

Clear punching: a tool with a square, sharp edge cuts out a wad exactly the size and shape of the hole. Buhr punching: a thicker tool presses the plate, lying on a socket in the die, just deep enough to tear the metal apart.

Ibikoresho bikenewe:

Imashini ikanda itoboraImashini ikanda itobora

Ibikoresho

2

Ibikoresho bikenewe

1

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