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Resin Mixing and Degassing Station: Vacuum Vessel with Worm and Apron
Mary

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Mary

23. Ukwakira 2026FI
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Resin Mixing and Degassing Station: Vacuum Vessel with Worm and Apron

W. Hedrich's mixer (US 4,049,244, 1977) for reactive resins that must be mixed and freed of gas before they set. In a vessel under vacuum a worm lifts the resin up a central tube and spills it over a cone-shaped apron in a thin layer, where the gas escapes; vanes on the worm sweep the funnel bottom and keep it circulating. Peltier elements on the vessel, tube and apron heat or cool each zone. Reversed, the worm drives the batch out through the bottom valve. The patent gives no sizes, vacuum, speeds or temperatures; it describes an industrial vessel. The picture: the patent's Fig. 1.
Hejuru
5 days

Amabwiriza

1

Fit the vessel's neck valve and vacuum pipe

Use a metal vessel, cylindrical above with a funnel bottom about one third of its height, ending in a short neck. Fit the discharge valve (4) on the neck, and a side vacuum pipe (11) near the top with a baffle plate (12) inside to keep solids out of the vacuum line. Ours: TIG welder.

Ibikoresho by'iyi ntambwe:

Ikigega cyo kuvangaIkigega cyo kuvanga1 igice
Umuzingo w'umupiraUmuzingo w'umupira1 igice
Umuyoboro w'icyuma kitagira ingeseUmuyoboro w'icyuma kitagira ingese1 igice
Urupapuro rw'icyuma kitagira ingeseUrupapuro rw'icyuma kitagira ingese1 igice

Ibikoresho bikenewe:

Imashini ya TIG yo gusudiraImashini ya TIG yo gusudira
Isupana ihindukaIsupana ihinduka
2

Make the mixing tube and apron

Join a downward-flaring cone apron (8) to the upper end of a tube (7), braced by struts (6a). Hang the tube on struts (6) from the cover.

Ibikoresho by'iyi ntambwe:

Umuyoboro w'icyuma kitagira ingeseUmuyoboro w'icyuma kitagira ingese1 igice
Urupapuro rw'icyuma kitagira ingeseUrupapuro rw'icyuma kitagira ingese1 igice

Ibikoresho bikenewe:

Imashini ya TIG yo gusudiraImashini ya TIG yo gusudira
3

Fit the cover's inlet, window and bearing

Fit the removable cover (5) with an inlet fitting (5a) that seals vacuum-tight, a viewing window (5b) with a watch glass to watch the degassing, and a bearing (5c) for the worm shaft; seal it to the vessel.

Ibikoresho by'iyi ntambwe:

Igipfundikizo cy'ikigegaIgipfundikizo cy'ikigega1 igice
Nipeli y’umuyoboro ifite inyugutiNipeli y’umuyoboro ifite inyuguti1 igice
Ikirahure cy'isahaIkirahure cy'isaha1 igice
Bearing y'utubumbeBearing y'utubumbe1 igice
Gasiketi ifungaGasiketi ifunga1 igice

Ibikoresho bikenewe:

Isupana ihindukaIsupana ihinduka
4

Fit the worm and its vanes

Pass the worm (3) down through the tube so it just sticks out at the top and reaches into the neck close to the valve. Below the tube, fix agitating vanes (2) on arms (2a) so they sweep close to the funnel wall, steadied by struts (10) on a bearing (10a) riding on the tube.

Ibikoresho by'iyi ntambwe:

Umugozi utwara ibintuUmugozi utwara ibintu1 igice
Ibaba ryo kuvangaIbaba ryo kuvanga2 ibice
Busheni y'icyumaBusheni y'icyuma1 igice

Ibikoresho bikenewe:

Isupana ihindukaIsupana ihinduka
5

Mount the reversible drive on the cover

Mount a reversible variable-speed motor (M) with reduction gearing (RG) on the cover, driving the worm shaft: one way lifts resin up the tube, the other drives it out of the valve.

Ibikoresho by'iyi ntambwe:

Moteri y'amashanyaraziMoteri y'amashanyarazi1 igice
Agasanduku k'ibiziga by'amenyoAgasanduku k'ibiziga by'amenyo1 igice

Ibikoresho bikenewe:

Isupana ihindukaIsupana ihinduka
6

Fit the Peltier elements

Fit Peltier elements in electrical contact with the metal in separately switched sets: round the top of the vessel (20), its lower cylinder (21) and its funnel (22), and along the tube and on the apron (23-26), best on the apron's upper face. Reversing a set's polarity swaps heating for cooling.

Ibikoresho by'iyi ntambwe:

Igice cya PeltierIgice cya Peltier1 igice

Ibikoresho bikenewe:

Isupana ihindukaIsupana ihinduka
7

Connect the vacuum and run a batch

Connect the vacuum pipe to a vacuum pump. With the vessel under vacuum, add the resin components one after another through the inlet; the worm lifts the mix over the apron in a thin layer, and the funnel stays full while it circulates. Reverse the worm with the valve open to empty it.

Ibikoresho bikenewe:

Pompe ikuramo umwukaPompe ikuramo umwuka

Ibikoresho

15

Ibikoresho bikenewe

3

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