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Rotary-Dasher Box Churn: Float Boards on Crossed Arms in a Curved Box
Martin

Yaremwe na

Martin

6. Ukwakira 2026NO
40
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Rotary-Dasher Box Churn: Float Boards on Crossed Arms in a Curved Box

An up-and-down dash churn is slow, tiring work. Rufus Porter of Billerica, Massachusetts, received US 735, dated 10 May 1838, for a churn: a box eighteen inches long with a bottom curved from end to end; a wooden shaft running between a hollow cone and a pointed centre screw; two parallel pairs of rods through the shaft at right angles, carrying float boards parallel with the shaft — "what is termed the rotary dasher" — turned by a crank whose twisted tenon is pressed into the shaft and comes out when the occasion requires. This rung compares his churn's sweep with a tabletop one, then prints the dasher, builds the box, and makes butter.
Hagati
About 5 hours, plus printing

Amabwiriza

1

Butter yield and sweep

Gupakira ikaye ya Jupyter…
2

A board pushed through liquid before it

The embedded blueprint drives a boat with a flat paddle. Porter's float boards push through cream the same way, turning on a shaft.
3

Read US 735

"Four round bars or rods, sixteen inches long and one inch in diameter, pass through the shaft; two of these rods are parallel, and about five inches apart, each being one inch from one end of the shaft. The other two are parallel to each other, but at right angles with the first pair, and three inches apart; the four bars thus constituting eight arms."
4

Print the dasher

Print the rotary dasher: core, two parallel pairs of arms at right angles, and four float boards (/uploads/blueprints/rotary-dasher-box-churn-dasher.stl). Print in PETG at 0.2 mm layers, 30 % infill, 4 walls; wash before first use.

Ibikoresho by'iyi ntambwe:

Fibere ya PETGFibere ya PETG1 igice

Ibikoresho bikenewe:

Imashini icapa 3D ikoresha umugozi (FDM)Imashini icapa 3D ikoresha umugozi (FDM)
5

Use a box with a curved bottom

Take a food-safe storage box about 150 × 100 mm and 150 mm deep. Drill both ends on the dasher's axis, 85 mm up. Bed a plywood strip curved from end to end in its floor with silicone, as his curved bottom.

Ibikoresho by'iyi ntambwe:

Icyombo cyo kubika cya HDPEIcyombo cyo kubika cya HDPE1 igice
Urupapuro rw'ibiti byometseUrupapuro rw'ibiti byometse1 igice
Igifunga cya silikoneIgifunga cya silikone1 igice

Ibikoresho bikenewe:

Umucumita w'ImigororwaUmucumita w'Imigororwa
Icyuma Cyivumbura Kidafite InsingaIcyuma Cyivumbura Kidafite Insinga
Ibyuma Byinshi byo GucukuraIbyuma Byinshi byo Gucukura
6

Cone, centre screw and crank

File an M5 screw to a point and run it through one end as the centre screw into the dasher's end hole. Through the other end pass a 5 mm rod into the dasher's seat as the hollow-cone bearing, bent outside into a crank.

Ibikoresho by'iyi ntambwe:

Ibitorezo by'imashiniIbitorezo by'imashini1 igice
Umupira w'Impande EsheshatuUmupira w'Impande Esheshatu1 igice
Umurongo Uzengurutse w'Icyuma CyoroshyeUmurongo Uzengurutse w'Icyuma Cyoroshye1 igice

Ibikoresho bikenewe:

Amakariso (Ikariso ry'Intoki)Amakariso (Ikariso ry'Intoki)
Ifatiro ry'AmezaIfatiro ry'Ameza
Isupana ihindurwaIsupana ihindurwa
7

The patent drawing

US 735 drawing sheet, public domain (expired patent).
Intambwe 7 - Image 1
8

Make butter

Let 500 ml of heavy cream stand until it reaches about 15 °C, checked with the thermometer. Pour it into the box, close the lid, and crank steadily; time until the butter comes. Pour off the buttermilk, add cold water, churn a few turns and pour off again until it runs clear; work in a pinch of salt and weigh the butter.
Intambwe 8 - Image 1

Ibikoresho by'iyi ntambwe:

Igice cy'ibinure cy'amataIgice cy'ibinure cy'amata500 ml
Umunyu w'inyanja muniniUmunyu w'inyanja munini1 igice
AmaziAmazi1 igice

Ibikoresho bikenewe:

Igipima ubushyuhe gifite uruti rusigara mu kintuIgipima ubushyuhe gifite uruti rusigara mu kintu
Isaha yo GuhagarikaIsaha yo Guhagarika
Iminzani ya Digitale yo mu GikoniIminzani ya Digitale yo mu Gikoni
Ibakure rinini ryo kuvanga ry'icyuma kitagira ingeseIbakure rinini ryo kuvanga ry'icyuma kitagira ingese
9

A dasher that sticks, a box that leaks

Rotary-dasher box churn troubleshooting.

Flow

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10

History and honest limits

**Rufus Porter** of Billerica, Massachusetts, received US 735, dated 10 May 1838. His box is eighteen inches long, ten wide and eighteen deep, of boards three-quarters of an inch thick; the bottom, three-eighths thick, is curved so its centre is three inches lower than its ends; a lid with ventilation apertures fits a rabbet; the float boards are eight inches long and three wide. He gave the dimensions of every part. **Honest limits.** A storage box and a printed dasher at tabletop scale stand in for his. FDM prints hold food in their layer lines, so wash well and replace when worn. Your times and weights are the result.

Ibikoresho

10

Ibikoresho bikenewe

11

CC0 Umurenge rusange

Iyi blueprint yasohowe munsi ya CC0. Ushobora gukoporora, guhindura, gukwirakwiza no gukoresha nta kwemererwa.

Shyigikira Umuremyi ugura ibicuruzwa binyuze muri Blueprint ye Komisiyo y'Umuremyi byashyizweho n'Abacuruzi, cyangwa kora verisiyo nshya y'iyi Blueprint ukayinjiza nk'isano muri Blueprint yawe kugira ngo musangire inyungu.

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